Earth and Sky Every Child Should Know: Easy studies of the earth and the stars for any time and placeRogers, Julia Ellen
Science
Earth and Sky Every Child Should Know: Easy studies of the earth and the stars for any time and place
Rogers, Julia Ellen
Astronomy -- Juvenile literature; Geology -- Juvenile literature
At Connellsville, Pennsylvania, a vein of coal was discovered which made
coke of the very finest quality. Around this remarkable centre, coke
ovens were built, and iron ore was shipped in, even from the rich beds
of the Lake Superior country. But it was plain to see that Connellsville
coal would become exhausted; and so experiments in coke-making from
other coals were still made. When soft coal burns, a waxy tar oozes out
of it, which tends to smother the fire. Early experiments with coal in
melting iron ore indicated that soft coal was useless as a substitute
for charcoal and coke; but later experiments proved that coke of fine
quality can be made out of this bituminous soft coal, by drawing off the
tar which makes the trouble. New processes were invented by which
valuable gas and coal tar are taken out of bituminous coal, leaving, as
a residue, coke that is equal in quality to that made from the
Connellsville coal. Fortunes have been made out of the separation of the
elements of the once despised soft coal. For the coke and each of its
by-products, coal tar and coal gas, are commercial necessities of life.
The impurities absorbed by the melting iron ore include carbon,
phosphorus, and silicon. Carbon is the chief cause of the brittleness of
cast iron. The puddling furnace was invented to remove this trouble. The
melted ore was stirred on a broad, basin-like hearth, with a
long-handled puddling rake. The flames swept over the surface, burning
the carbon liberated by the stirring. It was a hard, hot job for the man
at the rake, but it produced forge iron, that could be shaped, hot or
cold, on the anvil.
The next improvement was the process of pressing the hot iron between
grooved rollers to rid it of slag and other foreign matters collected in
the furnace. The old way was to hammer the metal free from such
impurities. This was slow and hard work.
Iron was an expensive and scarce metal until the hot blast-furnace
cheapened the process of smelting the ore. The puddling furnace and the
grooved rollers did still more to bring it into general use. The
railroads developed with the iron industry. Soon they required a metal
stronger than iron. Steel was far too expensive, though it was just what
was needed. Efforts were made to find a cheap way to change iron into
steel. Sir Henry Bessemer solved the problem by inventing the Bessemer
converter. It is a great closed retort, which is filled with melted pig
iron. A draught admits air, and the carbon is all burned out. Then a
definite amount of carbon, just the amount required to change iron into
steel, is added, by throwing in bars of an alloy of carbon and
manganese. The latter gives steel its toughness, and enables it to
resist greater heat without crystallizing and thus losing its temper.
Public-domain text, read in full here on John Shaqi.
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