Let us go back to the transformer-room and examine the electrical
appliances that bring the current down to a proper voltage to produce
the heat necessary to cause a union between the silica of the sand and
the carbon of the coke, which results in the beautiful carborundum
crystals that we have heretofore described.
The current is delivered from the Niagara Power Company under a pressure
of 2200 volts. The conductors run first into the transformer-room, which
adjoins the furnace-room, and is there transformed down from 2200 volts
to an average of about 200 volts. The transformers at these works have a
capacity of about 1100 horse-power. About 4 per cent of this power is
converted into heat in the process of transformation, making a loss in
electrical energy of a little over 40 horse-power. This heat would be
sufficient to destroy the transformer if some arrangement were not
provided to carry it off. We have already described how this is done
through the medium of a circulation of oil. Because of the low voltage
and enormous quantity of the current passing from the transformer to the
furnace very large conductors are required. The two conductors running
to the furnace have a cross-section of eight square inches, and this
enormous current, representing over 1000 horse-power, is passed through
the core of the furnace, and is kept running through it constantly for a
period of twenty-four to thirty-six hours.
Let us consider for a moment what 1000 horse-power means; as this will
give us some conception of the enormous energy expended in producing
carborundum. A horse-power is supposed to be the force that one horse
can exert in pulling a load, and this is the unit of power. However, a
horse-power as arbitrarily fixed is about one-quarter greater than the
average real horse-power. If 1000 horses were hitched up in series, one
in front of the other, and each horse should occupy the space of twelve
feet, say, it would make a line of horses 12,000 feet long, which would
be something over two miles. Imagine the load that a string of horses
two miles long could draw, if all were pulling together, and you will
get something of an idea of the energy expended during the burning of
one of these carborundum furnaces.
Public-domain text, read in full here on John Shaqi.
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