Mr. Whitworth invented the duplex lathe tool, but I observed that they
never used it. I asked Mr. Widdowson why this was. “Because,” said
he, “the duplex tool will not turn round.” After a while I found out
why. When our engine was finished, Mr. Widdowson set it upon two lathe
beds and ran it. Lucky that he did. The bottom of the engine bed was
planed, and it could be leveled nicely on the flat surfaces of their
lathe beds. The fly-wheel ran nearly a quarter of an inch out of truth.
He set up some tool-boxes on one of the lathe beds, and turned the rim
off in place, both sides and face being out. That, of course, made it
run perfectly true. I asked the lathe hand how he could turn out such
a job. He replied, “Come and see my lathe.” I found the spindle quite
an eighth of an inch loose in the main bearing, the wear of twenty
or thirty years. He told me all of the lathes in the works were in a
similar condition. That explained many things. The mystery of those
gear patterns was solved. Every spindle in the gear-cutting machine
was wabbling loose in its holes. I can’t call them bearings. Now it
appeared why they could not use the duplex tools. With a tool cutting
on one side, they relied on the pressure of the cut to keep the lathe
spindle in contact with the opposite side of its main bearing, and a
poor reliance that was, but with a tool cutting on each side, fancy
the situation. Then boring a true hole was obviously impossible. The
workmen became indifferent; they had no reamers, relied entirely on
grinding. I asked, Why do you not renew these worn-out bushings? but
could never get an answer to the question. Some power evidently forbade
it, and the fact is that no man about the place dared to think of such
a thing as intimating to Mr. Whitworth that one of his lathe bearings
required any fixing up, or that it was or could be anything short of
perfect. He (Mr. Whitworth) had designed it as a perfect thing; ergo,
it was perfect, and no man dared say otherwise.
Our engine work was finally, as a last resort, done by Mr. Watts on new
lathes, made for customers and used for a month or two before they were
sent out. Not only in England, but on the Continent and in America, the
Whitworth Works were regarded as the perfect machine-shop. I remember
a visit I had at the Paris Exposition from Mr. Elwell, of the firm
of Varrell, Elwell & Poulot, proprietors of the largest mechanical
establishment in Paris. After expressing his unbounded admiration of
the running of the engine, he said, “I warrant your fly-wheel runs
true.” After observing it critically, he exclaimed, “Ah, they do those
things at Whitworth’s!”
Public-domain text, read in full here on John Shaqi.
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