“But all is of little use unless the journal is round. High speed under
heavy pressure has a peculiar way of making it known when a journal is
not round, which, we suppose, is one of its faults. Now the difference
between a true cylindrical form and such an approximation to it as a
good lathe will produce in turning ordinarily homogeneous metal is
simply amazing; but when we compare with this the forms of journals as
commonly finished, the wonder is how many of them run at all at any
speed. When ground with a traversing wheel in dead centers, which have
themselves been ground to true cones, the only known method by which
a parallel cylindrical form can be produced, their inequalities stand
disclosed, and these are usually found to be greater, often many times
greater, than the thickness of the film of oil that can be maintained
in running. Then under pressure this film is readily broken, the metal
surfaces come into contact and abrasion begins. But a true cylindrical
journal swims in an oil-bath, separated from its bearing at every
point by a film of oil of uniform thickness, and sustaining a uniform
pressure, which cannot be anywhere broken, and which has very little
inclination to work out; and if it revolves without deflection and the
pressure per square inch of surface is not sufficient to press out the
lubricant, the speed is absolutely immaterial and wear is impossible,
except that due to the attrition of the oil itself, which on hardened
surfaces has no appreciable effect.”
From the illustrations contained in these articles, I copy only the
following pair of diagrams with the accompanying note.
[Illustration: Pair of Diagrams from 18×30 Allen Engine at South Tyne
Paper Mill, 108 Revolutions, Vacuum 28 Inches. Only Half Intended Load
on Engine.]
The winter of 1867-8 was devoted by me partly to watching the
dissolving view of my engineering prospects in England. It grew more
and more evident that through my difference with Mr. Whitworth all my
efforts and successes there would come to naught, as they did.
But my friend, Mr. Lee, had even worse luck than I had. It will be
some relief from the monotony of my reverses if I go back a little
and tell of a reverse that befell another man. Curiously enough, Mr.
Lee’s reverse came from the overwhelming character of his success. The
English engineers had their breath quite taken away and lost their
heads, with the result that Mr. Lee lost his position. He was ambitious
to show his steam fire-engine doing its utmost. If he had been wiser
and had realized the limit of what his judges could stand, he would
have shown about one half its capacity and all parties would have been
happy.
Public-domain text, read in full here on John Shaqi.
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