I obtained full detail drawings of Smith & Coventry’s shop. The
accompanying outline presents a cross-section of this shop, and is
figured to the dimensions I proposed to adopt. I proposed to build
a length of only 75 feet, which by successive additions could be
extended to 500 feet if required. Moreover, at first the office,
drawing-office, pattern shop, and storeroom, besides the machine shop,
in short everything, except only the engine and boiler, smith shop and
foundry, were to be accommodated in this one building. I was greatly
pleased with my plan, and felt sure that it would commend itself to
my associates, as no shop possessing these conveniences then existed
in the United States. I, however, introduced one modification of the
English shops, or rather one addition. I had observed that reliance on
the traveler for local work involved a serious loss of time. I had
seen in various shops men standing idle, sometimes from fifteen to
thirty minutes, waiting for the traveler to be at liberty to come and
give them a lift. It appeared evident to me that the province of the
traveler was to fetch and carry; not to perform local work, unless of
the heaviest class. So for the latter purpose I provided swing cranes,
which could be operated by the workman himself without assistance. This
also enabled one traveler to cover a much longer extent of floor.
[Illustration: Cross-section of Machine Shop Proposed by Mr. Porter in
1868, after the Design of Smith & Coventry.]
Smith & Coventry had made numerous improvements on Mr. Whitworth’s
tools. I have already mentioned their arrangement which made it
possible to take up the wear of the lathe spindle bearings. In the
radial drill, an invention of Mr. Whitworth’s, as made by him, in order
to bring the drill to the right position longitudinally, the workman
was obliged to go to the end of the arm and turn the screw. From
this point he could not see his work, and had to guess at the proper
adjustment. I have seen him in the Whitworth works go back and forth
for this purpose three or four times, and have always doubted if he
got it exactly right after all. Smith & Coventry introduced an elegant
device by which the workman was able to make this adjustment without
moving from his place. They also first made the arm of the radial
drill adjustable vertically by power. By simply reversing the curve
of the brackets under Mr. Whitworth’s shaper tables, they made these
unyielding under the pressure of the cut. This firm also first employed
small cutting tools set in an arm which was secured in the tool-post,
and put an end to tool-dressing by the blacksmith, which had caused
a fearful waste of time, and also encouraged idle habits among the
workmen. This improvement has since come into common use. Their system
of grinding these small tools interested me very much. The workman
never left his machine. He was provided with a number of tools, set in
compartments in a box. When a tool became dull he took it out, set it
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