The production of mechanically true planes by the method of scraping
was first suggested by Mr. Whitworth, and was brought to perfection
in his works. Having had and having improved the opportunity there to
study this system, and having employed it largely in the manufacture
of high-speed engines, it seems to me that an account of it should
find a place in these reminiscences, especially as the importance
of mechanical truth is coming to be more and more realized in this
country. I will therefore describe the process of producing an original
standard surface plate.
The first point, of course, is the design. The square form, 30 inches
square, has been found most suitable. I could not, however, use this
form myself, a long surface plate being required for the guide-bars and
steam-chest joints of my engine.
The plate must be incapable of deflection. To insure this it is ribbed
on the under side with ribs seven inches deep, and is supported at
three points, equidistant from each other and from the center, so that
its equal support cannot vary, whatever may be the surface on which it
stands. It is provided on two opposite sides with handles, by which it
can be lifted and rotated. The arrangement of the ribs and feet is here
shown.
It must be cast of hard and close-grained iron, which will possess the
most durable qualities, in a baked mold without a cope, so that the
gas shall escape most freely. As cast, the plate should be one inch
thick. About three eighths of an inch is planed off, removing all
dirt, and leaving a perfectly sound surface, with a thickness of about
five eighths of an inch. Three of these plates are made. After these
have been planed, their edges squared and steel handles put in they are
delivered to the fitter.
[Illustration: Surface Plate for Producing a True Plane.]
I will first describe the tool used in scraping. Originally this was
a hooked tool, and the scraping was done by a drawing motion. Two of
these tools were employed, one for the roughing work, in which the
hook projected downward about three quarters of an inch, and the other
for fine scraping. In the latter the hook projected downward only
about one quarter of an inch, and absolute freedom from vibration was
aimed at. These tools were used for a number of years, but afterwards
a radical change was made. The modern method is to employ a single
straight tool, like a carpenter’s chisel, about an inch and a quarter
wide and an eighth of an inch thick, with a square end. This end is
slightly curved, and its corners are rounded to avoid scratching the
plate. The scraping is done by a pushing motion.
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