Directly after we got running I received a letter from William R.
Jones, superintendent of the Edgar Thompson Steel Company, running a
rail mill recently started at Braddocks by Carnegie Brothers, saying
that they were in need of an engine to drive a circular saw at a
very high rate of speed to cut off steel rails cold. They had been
recommended by Mr. Holley to get one of mine, and if I could furnish
a suitable engine immediately he would order it. Fortunately I could.
While I was building engines in Harlem, the city of Washington, D.
C., went into the system of wooden pavements, and the contractor
obtained an engine from me for sawing up the blocks. About the very
time I received Mr. Jones’ letter I had learned that the wooden
pavement system was being abandoned in Washington for asphalt and the
sawing-mill was closed. I at once wrote to the contractor making him an
offer for the engine. I received by return mail a reply accepting my
offer, and adding most complimentary words concerning the engine. These
I remember closed by saying that his admiration of it was such that if
he were able he would put the engine in a glass case and keep it there
as long as he lived.
The engine proved just right for Mr. Jones’ use. I went myself to
Braddocks to see it started. All were much interested in the governor
action, I as much as any one, for I had never before seen this
particular application of it. In sawing through the head and web and
bottom flange of the rail, the width of section being cut varied
continually, and the gentle rising and falling of the counterpoise,
adjusting the power to the resistance, while the engine kept, so far
as the eye could detect, a uniform motion, had about it a continual
fascination. The success of this engine brought me several orders for
governors, the most important of which was one from Mr. Jones himself
for governors and throttle valves for his blooming mill and rail-mill
engines. I got up for him balanced piston valves which operated
perfectly. In iron valves and seats of this character it had been
found, where the steam contained primed water, that their edges wore
rounded, and their action in regulating the motion became less and less
satisfactory. I knew that these boilers primed badly, and avoided this
defect by setting brass rings in the edges.
The following illustrations show this regulating valve which I designed
and made in two sizes.
[Illustration: Mr. Porter’s Regulating Valve.]
The brass liner for the lower seat was passed through the upper seat
by being made thinner than the upper liner. Those for the valve were
made ¹⁄₈ inch too long, and guttered in the lower edge. They were then
driven down by a set and sledge on an anvil. By going around them three
times the lower edges were spread out to fill the chamfer, and the
flanges brought down to their seats. Those for the lower valve were put
in in halves.
[Illustration: WILLIAM R. JONES]
CHAPTER XXIII
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