While they were still lying on the floor of the shop ready for
shipment, I had an opportunity of submitting them to the criticism of
William R. Jones, the manager of the Edgar Thompson Steel Works, to
whom, as already related, I had sold a small engine and governors for
his large ones. I had not made these engines properly in one respect,
as he pointed out to me that, for rolling-mill uses, they must be made
capable of being run backwards by hand from any position, a requirement
of which I had been ignorant. I soon made the necessary additions to
the valve-gear which enabled this to be done. I never knew how Mr.
Jones came to make this opportune visit, but undoubtedly Mr. Holley
sent him.
I had another visitor before these engines were shipped. It was the
manager of the Laclede rolling mill at St. Louis, accompanied by his
engineer. They had designed a system of driving several trains of rolls
from one engine, the power of which was to be transmitted through
gearing. They were greatly fascinated by the appearance of the engines,
and gave me an order for a large engine on the spot.
This engine afforded me a curious experience. When it was started,
teeth were broken out of the gear at the very first revolution, and I
received a telegram from them telling me of this misfortune and that I
must come to St. Louis immediately and see what was the trouble with
_the engine_. I was too busy to go myself, but Mr. Phillips kindly
permitted his engineer, Mr. Collins, to go in my place. Mr. Collins
took with him everything necessary to expose the defect, whatever
it might be, which we expected would be found in the gearing. Among
other things he had the pattern-maker prepare for him two or three
short pieces of lath about two inches wide and one eighth of an inch
thick; these latter proved to be all that he needed. On his arrival the
proprietors assured him there could be no fault with the gearing, for
they had it made by the most eminent engineering firm in St. Louis.
The members of this firm showed him triumphantly the broken pieces and
directed his attention to the perfect soundness of the metal, as proved
by the fractured surfaces. His first experiment was to whittle an end
of one piece of lath to fit exactly between two teeth of a wheel at one
end of the space. To his amazement he found that this templet would
not fit in any other space around the whole wheel, every one was in
some degree or other too large or too small; neither would the templet
fit in the opposite end of the same space. This one experiment settled
the matter; the engine, to be sure, had broken the gears, because the
larger teeth of the driving-wheels had wedged into the smaller spaces
of the driven wheels. How such work could be produced was a puzzle to
Mr. Collins; as for myself, I have never wondered at any imperfection
in gearing since my experience with Mr. Whitworth’s work. The owners
of the rolling mill applied for advice to Samuel T. Wellman, the
Public-domain text, read in full here on John Shaqi.
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