The uniform success of my rolling-mill engines encouraged the Cambria
Iron and Steel Company, of Johnstown, Penn., again on the advice of Mr.
Holley, to order from me an engine to drive their rail-train. For this
purpose I made the largest engine I had yet made, 40-inch cylinder by
48-inch stroke. It was altogether too large to be built in the Hewes
& Phillips Iron Works, so I had the parts, except the valve-gear,
constructed in three different establishments in Philadelphia. The
bed, which weighed 40,000 pounds, was cast and finished at the I. P.
Morris & Company’s works, the cylinder was cast and finished by Mr.
James Moore, who also turned the shaft, and the crank-disk was turned
and bored by William Sellers & Co. The several parts were not brought
together until they met at Johnstown. The Cambria Company made their
own fly-wheel. I spent considerable time while the work was in progress
in traveling between Newark and Philadelphia, carrying measuring-rods,
templets and gauges. I put the engine together myself, and everything
came together without a hitch, which confirmed me in the belief that
putting engines together and taking them down again in the shop was a
great waste of time and space, and the manufacturing system which I was
planning in my mind I intended should be wholly a manufacture of pieces
to be kept in stock, and orders filled by shipment of the separate
parts direct from the storehouse.
The boilers at Johnstown were located over the heating furnaces,
utilizing their waste heat, and were scattered all over the works. The
largest steam-pipes were 8 inches in diameter. I gave them an order
to make a steam-receiver 5 feet in diameter and 15 feet high, to be
set close to the cylinder of the engine. They made it 18 feet high,
the width of the sheets favoring this greater height. I took the steam
by an 8-inch pipe entering at the top of this receiver and extending
down 12 feet; from the top of the receiver I took the steam over to
the engine by a 12-inch pipe. I drained the water from the bottom of
this receiver by the largest Nason trap, from which a one-inch stream
of water was delivered continually. I set in the side of this receiver
four try-cocks, one above another four feet apart. From the lowest, six
feet from the bottom, the steam blew as white as a sheet, from each one
successively it blew with less color, and from the upper one it was
quite invisible. I set a steam-gauge on this receiver, and it showed
that when the greatest resistance was on the engine the pressure did
not fall more than three pounds. This assurance of dry steam in the
cylinder was vital to the success of the engine.
Public-domain text, read in full here on John Shaqi.
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