The more rapid rolling was found to possess advantages beyond the
merely increased output. It insured a uniform excellence in the
product, which could not otherwise be attained even by the utmost
care, and it effected several important economies. Mr. Jones had
recently completed and put in operation a new blooming-train, then
the largest in the world, for which the size of the ingots to be
rolled was increased from 12 inches square to 17 inches square at the
base, and the capacity of the Bessemer converters was increased in
the same proportion. The output of this mill was much greater than
the rail-train could dispose of, and a large pile of cold blooms had
accumulated in the yard. A force of about thirty men was employed in
chipping out all defects in these blooms which might cause rails to be
classed as “seconds.”
After my engine had been started it was soon observed that, between the
shorter time of exposure and the greater rapidity with which heat was
imparted to the rails by the rolling, the original heat of the blooms
was very nearly maintained to the end of the process, every defect was
welded up, and a perfect rail was produced, so the chipping of the
blooms was no longer necessary.
It was not a great while before the accumulation of the blooms in the
yard was disposed of and the hot blooms were brought directly from
the blooming-mill. These, of course, were more readily reheated, and
moreover, to the surprise of the workmen, less power was required to
roll them, and the rolls endured much longer without needing to be
re-turned. The explanation was that the cold blooms had never been
thoroughly heated in the middle. This was the beginning of maintaining
the original heat of the ingot, which has since been turned to such
great advantage.
CHAPTER XXVI
My Downward Progress.
I had now reached the top of my engineering career; I had devoted
myself for twenty years to the development of the high-speed engine
and to the study of the best means and method of its manufacture, and
had introduced into it designs and workmanship of an excellence before
unknown in steam-engine construction. I had solved all the theoretical
problems involved in the running of high-speed engines, and, starting
from Mr. Allen’s inventions of the single eccentric link and the
four-opening balanced valve with the adjustable pressure-plate, and my
governor, had designed every constructive feature and detail of this
engine.
Public-domain text, read in full here on John Shaqi.
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