each leaving a perfectly smooth surface; but that was a degree of
strength and usefulness that builders at that time had not dreamed of.
One of the first of our smaller engines, 10×20 inches, I built for
ourselves, setting it in a location convenient for transmitting power
to both the machine- and erecting-shops.
The job of taking the cross-wind out of the great planer interested
me perhaps more than anything else, on account of its difficulty. It
was a long time before I could decide how to go about it; besides the
cross-wind, the guides were not parallel; at one end the V’s on the
table bore on one side, and at the other end on the opposite side. I
finally made an apparatus consisting of two V’s about three feet long,
and connected by a cross-bar on which was set a spirit-level having
a ground bubble. Another similar level was set on top of one of the
V’s. With this apparatus, which was strong enough and was finished in
the most perfect manner, and a brass wire, I was able to determine
beforehand what was necessary to be done at every point in the guides.
To finish this job on the bed, and afterwards on the V’s under the
table, required fully three months’ work, including the time spent in
preparing the apparatus, a job I could not begin until I had our new
planers. When it was done I was able to make a perfect job of the great
engine beds already mentioned, and other work which was waiting for it.
Among the old tools was one large drilling-machine, the size of which
and the strength of its framing impressed me very favorably; but when
we came to use it we found it would not drill a round hole. This defect
could doubtless have been remedied by grinding the spindle, when we got
a tool in which to do it, and fitting new boxes. It was determined,
however, by Mr. Goodfellow and myself, that it would not be worth while
to bother with it, because it had been so badly designed that the two
traversing screws for the compound table, with which it was furnished,
were located centrally, and so crossed each other exactly under the
spindle. It was therefore impossible to use a boring-bar in this tool,
and its usefulness was ridiculously disproportioned to its size. The
contrast between it and the Smith & Coventry drill, which was set in
its place, was really wonderful. We had no trouble in disposing of
this and all other rejected tools to parties who were delighted to get
them cheap. It took us about six months to get rid of all the rubbish
and fill the works with the best tools then obtainable, though still
deficient in many respects, as, for instance, the great planer, which
had only one cutting tool on the cross-slide, whereas a planer of that
size should be provided with four cutting tools--two on the cross-slide
and one on each upright, and should be twice as heavy.
Public-domain text, read in full here on John Shaqi.
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