At the close of the exhibition I went home utterly discouraged. When I
went into the shop the first person I met was the foreman of the lower
floor, where the engine had been built. I told him of the plight in
which I found myself placed and to which I attributed my failure. The
fellow gave me the lie direct, saying with a conceited smirk: “It is
impossible, Mr. Porter, that any such work as you have described can
have gone out of this establishment.” I turned on my heel and left him,
and in less than half a minute I saw at a distance of fifty feet a
22-inch piston being finished for an engine we were building for the
Tremont and Suffolk Mill. The workman had finished turning the piston
and was then cutting the grooves for the rings. The reflection from
the surface showed me the same two cones meeting in the middle. I went
up to the lathe, the back side of which was toward me, and told the
workman to stop his lathe and bring me a straight-edge. This rocked on
the edge in the middle of the piston, opening nearly one eighth of an
inch on each face alternately. I sent a boy to find the foreman and
asked him what he thought of that and left him. I had influence enough
to have both the foreman and the workman discharged that night. Think
of it; superintendent, general foreman, the foreman of the floor, and
workman, altogether, never saw what I detected at a glance from the
opposite side of the shop.
I want to stop here to express my disgust with the American system of
making the tailstock of a lathe adjustable, which enables either an
ignorant, careless or malicious workman to ruin his work after this
fashion. To their credit, English tools have no such feature.
The very next day we received a call from Mr. Bishop, the engineer of
the works of Russell & Irwin at New Britain, Conn., to tell us that
their engine just put in by us had a very bad thump which he was afraid
could not be cured as it was evidently caused by the piston projecting
over the admission ports when at the end of its stroke. “Impossible,”
I exclaimed; “I never made such an engine in my life.” I should here
state that in experimenting with the first little engine that I made
before I went to England, I at first made the piston project over the
port one quarter of an inch, and the engine thumped. I satisfied myself
that this was caused by the impact of the entering steam against the
projecting surface of the piston, driving it against the opposite side
of the cylinder; this was aggravated in high-speed engines. In this
case the engine made 160 revolutions per minute and the steam was
admitted through four simultaneous openings, so it entered the cylinder
with great velocity. I turned a quarter of an inch off from each face
of the piston, and the thump disappeared. I then made it a law from
which I never varied, that the piston should come to the admission
port and not project over it at all, and this feature was shown in
every drawing.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account