They had an order from the Pennsylvania Steel Company for an engine to
drive a rolling mill which they were about to establish at Sparrow’s
Point on the Chesapeake Bay below Baltimore, for the manufacture of
steel rails from Cuban ores, which were found to be especially adapted
to the Bessemer process, and where the then new method of rolling was
to be employed, the method by which rails are rolled direct from the
ingot without reheating, which is now in universal use. This engine
was to be much larger than any previously made, and so requiring new
drawings. In making the cylinder drawings the draftsman omitted the
internal ribs, which are necessary to connect and stiffen the walls
of the square steam chest. The consequence of this almost incredible
oversight soon appeared. The engine had been running but a few days
when the steam chest blew up.
The Porter-Allen valve-gear required in its joints eleven hardened
steel bushings, which had to be finished inside and out. These we had
always made from cast steel bars. This process was extremely wasteful
of both material and time. Shortly before I left I had ascertained
experimentally that I could import from England solid drawn steel
tubing of any size and thickness, sufficiently high in carbon to
harden perfectly well. The new management undertook to carry out my
plans. For this purpose a list was prepared of all sizes that would be
required, with the finished dimensions external and internal. From this
another list was prepared, giving the additional material required for
finishing. A large lot of the tubing was ordered. When it arrived they
discovered they had sent the wrong list, the tubes were too thin to be
finished and were useless for any purpose.
They had an opportunity to estimate for a pair of very large blowing
engines. They got out their estimate for one engine, forgot to multiply
the amount by two, and were astonished the morning after they had sent
in their tender to receive the acceptance of it by telegraph.
[Illustration: JAMES C. BROOKS]
Public-domain text, read in full here on John Shaqi.
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