During the latter part of the exhibition I learned that the McNaught
and the Hopkinson indicators were in common use in England; that one or
both of these were to be found in the engine-rooms of most mills and
manufacturing establishments, and that if the Richards indicator were
properly put on the market there would probably be some demand for it,
although at existing engine speeds the indicators in use appeared to
be satisfactory. A special field for its employment would doubtless
be found, however, in indicating locomotives. I felt sufficiently
encouraged to set about the task of standardizing the indicator, and
during the winter of 1862-3 made a contract with the firm of Elliott
Brothers, the well-known manufacturers of philosophical apparatus and
engineering and drawing instruments, to manufacture them according to
my plans.
This was my first attempt to organize the manufacture of an instrument
of any kind, and I set about it under a deep sense of responsibility
for the production of an indicator that should command the confidence
of engineers in its invariable truth. I found that the opportunity I
had enjoyed for studying the subject had been most important. The daily
use of the indicator which I had brought to the exhibition was an
invaluable preparation for this work.
I decided, first, to increase the multiplication of the piston motion,
by means of the lever, from three times to four times, thus reducing
by one quarter the movement of the piston required to give the same
vertical movement to the pencil, and, second, to increase the cylinder
area from one quarter to one half of a square inch. The latter was
necessary in order to afford sufficient room for springs of proper
size, and correct reliable strength in their connections.
The first problem that presented itself was how to produce cylinders
of the exact diameter required, .7979 of an inch, and to make an error
in this dimension impossible. This problem I solved in the following
manner: At my request Elliott Brothers obtained from the Whitworth
Company a hardened steel mandrel about 20 inches in length, ground
parallel to this exact size and certified by them. Brass tubes of
slightly larger size and carefully cleaned were drawn down on this
mandrel. These when pressed off presented a perfect surface and needed
only to be sawed up in lengths of about 2 inches for each cylinder.
Through the whole history of the manufacture that removed all trouble
or concern on this account.
The pistons were made as light as possible, and were turned to a gauge
that permitted them to leak a little. The windage was not sufficient to
affect their accuracy; a thickness of silk paper on one side would hold
the pistons tight; but they had a frictionless action, and the cover of
the spring case having two holes opening to the atmosphere, there could
be no pressure above the piston except that of the atmosphere.
[Illustration:
Public-domain text, read in full here on John Shaqi.
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