The cross-head which I designed at this time has always interested me,
not only on account of its success, but also for the important lesson
which it teaches. I abolished all means of adjustment. The cross-head
was a solid block, running on the lower guide-bars if the engine were
running forward, as was almost always the case, and these guide-bars
were formed on the bed. The pin was of steel, with the surface hardened
and ground truly cylindrical, set in the middle of the cross-head, and
formed with square ends larger than the cylindrical portion. These
were mortised parallel into the cross-head, and a central pin was
forced through the whole. The flats on the pin I afterwards copied
from a print. These prevent the formation of shoulders at the ends
of the vibration of the boxes. I would like to know to whom we are
indebted for this valuable feature. Every surface was scraped to
absolute truth. The lubrication was internal, as shown. There are many
of these cross-heads which have been running at rapid speeds in clean
engine-rooms from twenty to thirty years, where the scraping marks on
the lower bars are still to be seen.
The lesson is a most important one for the future of steam engineering.
It is this. Two flat cast-iron surfaces, perfectly true and incapable
of deflection, with the pressure equally distributed over a sufficient
area, protected from dirt and properly lubricated, will never have the
clean film of oil between them broken or even varied in thickness, and
will run together without wear perpetually and at any speed whatever.
The conclusion is also abundantly warranted that a tendency to heat
need not exist anywhere in even the least degree, in engines running at
the greatest speeds. This can always be prevented by truth of design
and construction, and the selection of suitable material. This fact is
abundantly established by varied experience with cylindrical as well
as with flat surfaces, and for other materials, though not for all, as
well as for cast iron.
Public-domain text, read in full here on John Shaqi.
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