I was especially interested in the massiveness of this tool and
impressed with the importance of this feature. The drills rotated in
place, and the table carrying the work was fed upward by two hydraulic
presses. The superintendent told me that they never broke a drill,
and that to exhibit its safety in this respect they had successfully
drilled a single hole ¹⁄₁₆ of an inch in diameter through one inch
of steel. He attributed this success partly to the steady feed, but
chiefly to absolute freedom from vibration. He said a toolmaker had had
an order for a similar drill, and on visiting this one pronounced its
great weight to be absurd. He made one weighing about half as much,
which proved a failure, from the liability of the drills to break. This
gave me one of the most valuable lessons that I ever received.
We soon had our first engine running successfully, in spite of some
annoyances. I insisted on having the joints on the steam-chest and
cylinder heads made scraped joints, but the foreman put them together
with the white and red lead putty just the same, so that work was
thrown away, and when we wanted to open a joint we had to resort to the
familiar wedges. The pipes were of cast iron, with square holes in the
flanges. The ends were left rough. They were put together with the same
putty. The joints were encircled by clips, which prevented the putty
from being forced outward to any great extent in screwing the flanges
together. What went inside had to work its way through as it was broken
off by the rush of steam and hot water. When the engine was started we
could not get much vacuum. On taking the pipes apart to find what the
matter was, we discovered that the workmen had left a wooden plug in
the condenser-nozzle, where it had been put to prevent anything from
getting in during its transportation. The proper mode of protection
would of course have been to bolt a board on the flange.
The worst trouble was from a blunder of my own. My exhibition engine
had cast-iron valves running on cast-iron seats, and the friction
between these surfaces under the steam pressure was so little that it
did not injure the governor action appreciably. But I could not let
well enough alone. Mr. Lee had told me that in the steam fire-engines
they used gun-metal valves on steel seats, which I thought must have
some wonderful advantages, so at considerable additional expense I
fitted up my first engine in the same way. The governor worked very
badly. I had the pleasure of demonstrating the fact that brass on steel
is the very best combination possible for producing friction. I went
back to cast-iron valves, when the trouble disappeared.
Public-domain text, read in full here on John Shaqi.
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