At the hour fixed for the opening the “chief engineer” was just having
a fire started under the boilers for the first time. I was, of course,
pretty nervous, but our man said to me: “You go and witness the opening
ceremonies. They will last fully two hours, and we shall doubtless be
running when you get back.” When at their conclusion I hurried through
the crowds back to Machinery Hall, there stood the engine motionless.
The door to the boiler-room was shut as tightly as possible, but steam
was coming through every crevice. I could not speak, but looked at our
man for an explanation. “The fool,” said he, “did not know enough to
pack the heads of his drum-bolts; he can get only two pounds of steam,
and it blows out around all the bolts, so as to drive the firemen
out of the boiler-room.” There was no help for it. The boilers had
to be emptied and cooled before a man could go inside and pack those
bolt-heads.
[Illustration: Attaching a Steam-drum to a Lancashire Boiler.]
I must stop here and explain how a steam-drum is attached to a
Lancashire boiler, or, at least, how it was in those days. The
accompanying section will enable the reader to understand the
description. The “drum” was of cast iron. The upper part, not shown,
was provided with three raised faces on its sides, to two of which
branch pipes were bolted, each carrying a safety-valve, while the
steam-pipe was connected to the third. The manhole was in the top. A
cast-iron saddle was riveted on the boiler, and was provided at the top
with a broad flange turning inward. This flange and the flange at the
base of the drum had their surfaces planed, and a steam-joint was made
between them with the putty. Square bolt-holes were cored in the flange
of the saddle, and corresponding round holes were bored in the flange
of the drum. The bolts were forged square for a short distance under
the heads, so that they would be held from turning in the square holes.
These bolts were inserted from the inside of the saddle, and were
packed by winding them, under the heads, with long hemp well filled
with this putty. As the nut on the outside was tightened the putty was
squeezed into the square hole around the bolt, and soon became hard.
This packing was what the “chief engineer” had omitted. The reader is
now prepared to appreciate the situation.
Public-domain text, read in full here on John Shaqi.
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