And, after all, the fault was largely mine. I did not think of it
till long afterwards, and it did not occur to anybody else, not even
to those most deeply interested in the boiler. My surface condenser
was the cause of all the trouble, and that was why I have to this day
deeply regretted having put it in. The oil used in the cylinder was
all sent into the boilers, and accumulated there. It saponified and
formed a foam which filled the whole boiler and caused the water to be
worked over with the steam as fast as it could be fed in. I have always
wondered why the engine, being vertical, should not have exhibited any
sign of the water working through it at the upper end of the cylinder.
The explanation after all appears simple. The water on entering the
steam chest mostly fell to the bottom and little passed through the
upper ports. The trouble from oil was not felt at all in the Lancashire
boiler. This, I suppose, was due to three causes. The latter held a far
greater body of water, had a much larger extent of evaporating surface,
and far greater steam capacity. I was always sorry that I did not give
the Harrison boiler the better chance it would have had with a jet
condenser.
In this pair of diagrams, which are copied from the catalogue of
Ormerod, Grierson & Co., the low steam pressure, 29 pounds above the
atmosphere, will be observed. This was about the pressure commonly
carried. The pressure in the exhibition boilers, 75 pounds, was
exhibited by Mr. John Hick, of Bolton, as a marked advance on the
existing practice.
In preparing for the governor manufacture I had my first revelation of
the utter emptiness of the Whitworth Works. Iron gear patterns were
required, duplicates of those which had been cut for me at home by
Mr. Pratt. The blanks for these gears were turned as soon as possible
after I reached Manchester, and sent to the Whitworth Works to be cut.
It seemed as though we should never get them. Finally, after repeated
urging, the patterns came. I was sent for to come into the shop and
see them. They were in the hands of the best fitter we had, who, by
the way, was a Swedenborgian preacher and preached every Sunday. The
foreman told me he had given them to this man to see if it was possible
to do anything with them, and he thought I ought to see them before he
set about it. I could hardly believe my eyes. There was no truth about
them. The spaces and the teeth differed so much that the same tooth
would be too small for some spaces and could not be wedged into others;
some would be too thick or too thin at one end. They were all alike
bad, and presented all kinds of badness. It was finally concluded to
make the best of them, and this careful man worked on them more than
two days to make them passable.
Public-domain text, read in full here on John Shaqi.
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