Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
The secret of the cheap manufacture of the carbide lies in the
fact that the extremely high temperature required--about 4500°
Fahrenheit--can be obtained economically in the electric furnace,
but not otherwise. Thus electricity created its own greatest rival
as an illuminant. It followed naturally that the ideal place for
manufacturing the carbide would be at the source of the cheapest supply
of electricity, and as the "harnessed" Niagara Falls represented the
cheapest source of electric supply, this place soon became the centre
of the carbide industry. Here the process of manufacture is carried out
on an enormous scale. In practice, lime and ground coke are thoroughly
mixed in the proportion of about fifty-six parts of lime to thirty-six
parts of coke. When this mixture has been subjected to the heat of the
electric furnace for a short time an ingot of pure calcium carbide is
formed, surrounded by a crust of less pure material. The ingot and
crust together represent sixty-four parts of the original ninety-two
parts of lime and coke, the remaining twenty-eight parts being
liberated as carbon-monoxide gas.
Calcium carbide as produced by this process is a dark-brown crystalline
substance which may be heated to redness without danger or change. It
will not burn except when heated in oxygen, and will keep indefinitely
if sealed from the air. Chemically it consists of one atom of lime
combined with two atoms of carbon (CaC2); and to produce acetylene
gas, which is a combination of carbon and hydrogen (C2H2) it is
only necessary to bring it into contact with water, acetylene gas and
slaked lime being formed. One pound of pure carbide will produce five
and one half cubic feet of gas of greater illuminating power than
any other known gas. The flame is absolutely white and of blinding
brilliancy, giving a spectrum closely approximating that of sunlight.
The light is so strongly actinic that it is excellent for photography.
Here was a gas that could be made in any desired quantities simply by
adding water to a substance costing only about three cents a pound;
its cost of production, therefore, representing only about one sixth
of the dollar-per-thousand-feet rate usually charged for illuminating
gas in our cities. It could be used in lamps and lanterns made with
special burners and with the simple mechanism of a small water tank
which allowed water to drip into a receptacle holding the carbide;
or--reversing the process--an apparatus that dropped pieces of carbide
into the water tanks. It was, in short, the cheapest illuminant known,
generated by an apparatus that was simplicity itself.
Public-domain text, read in full here on John Shaqi.
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