Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
In coal mining the effect of the use of electrical machinery has been
revolutionary in recent years, particularly in the development of
electric coal cutters. The old method of picking out coal by hand,
where the miner labored with the heavy pick, working in all manner of
cramped and dangerous positions, was supplanted a few years ago by
the "puncher" machine, worked by steam or compressed air. With these
machines the coal was picked out just as in the case of the hand
method, except that the energy was derived from some power other than
muscular. So that while these machines worked more rapidly than the
hand picks, they utilized the same general principle in applying their
energy.
Within recent years, however, various coal-cutting machines have been
devised, with which the coal was actually cut, or sawed out, these
machines being peculiarly well adapted to using the electric current.
The most practical and popular form of machine is one in which the
sawing is done by an endless chain, the links of which are provided
with a cutting blade. These have been very generally replacing the
compressed-air or pick type of machine, and their popularity accounts
largely for the enormous increase in the use of coal-mining machinery
during the past decade. Thus in 1898 there were 2,622 coal-mining
machines in use in the United States. Four years later this number had
more than doubled, the increase being due largely to the adoption of
chain machines.
Like electric locomotives, and for similar reasons, the coal-cutting
machines are low, broad, flat machines, from eighteen to twenty-eight
inches high. They rest upon a flat shoeboard that can be moved
easily along the face of the coal. An ordinary machine weighs in the
neighborhood of a ton, and requires two men to operate. The apparatus
is described briefly as follows:
"On an outside frame, consisting of two steel channel bars and two
angle irons riveted to steel cross ties, rests a sliding frame
consisting of a heavy channel or centre rail, to which is bolted the
cutter head. The cutter head is made entirely of two milled steel
plates, which bolt together, forming the front guide for the cutter
chain. This chain, which is made of solid cast steel links connected
by drop forge straps, is carried around idlers or sprockets placed at
each end of the cutter head and along the chain guides at the side to
the rear of the machine, where it engages with and receives its power
from a third sprocket, under the motor. The electric motor, which is
of ironclad multipolar type, rests upon a steel carriage, which forms
the bearing for the main shaft.... A reversing switch is provided, so
that the truck can travel in either direction, and when the machine has
reached its stopping point, either forward or backward, it is checked
by an automatic cut-off. The return travel is made in about one-fourth
of the time required to make the cut."
Public-domain text, read in full here on John Shaqi.
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