Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
Even more interesting, said Professor Chandler, are the processes
employed in the modern method of producing the metal aluminum by the
electrolytic process. The process is based on the discovery made
by Mr. Charles M. Hall while he was a student working in a college
laboratory, that the mineral cryolite will absorb alumina to the extent
of twenty-five per cent. of its bulk, as a sponge absorbs water. The
solution of this compound is then acted on by electricity, and the
aluminum is deposited as pure metal. A curiously interesting practical
detail of the process is based on the fact that pulverized coke remains
perfectly dry and rises to the surface when stirred into a crucible
containing the hot alumina solution: moreover, it rises to the surface
and remains there as a shield to protect the workmen against the heat
of the solution. It serves yet another purpose, as the powdered alumina
may be sifted upon it and left there to dry before being stirred into
the crucible. A most ingenious yet simple device tells the workman when
any particular crucible is in need of replenishing. A small, ordinary,
incandescent electric-light bulb is placed in circuit between the poles
that convey the electric current through the alumina solution. So long
as the crucible contains alumina, the bulb does not glow, because
twenty volts of electricity are required to make it incandescent,
whereas seven volts pass through the solution. But so soon as the
alumina becomes exhausted, resistance to the current rises in the
cryolite solution and, as it were, dams back the electric current
until it overflows into the wire at sufficient pressure to start the
signal lamp. Then it is necessary merely for a workman to stir into
the solution the dry alumina resting on the surface, along with the
coke that supports it. This, of course, reestablishes the electrolytic
process; the lamp goes out and the coke, unaffected by its bath, rises
to the surface to support a fresh supply of alumina.
Such a process as this, contrasted with the usual methods of smelting
metals in fiercely heated furnaces, seems altogether wonderful. Here
a pure metal is extracted from the clayey earth of which it formed
a part, without being melted or subjected to any of the familiar
processes of the picturesque, but costly, laborious, and even
dangerous, blast-furnaces. There is no glare and roar of fires; there
are no showers of sparks; there is no gush of fiery streams of molten
metal. A silent and invisible electric current, generated by the fall
of distant waters, does the work more expeditiously, more efficiently,
and more cheaply than it could be done by any other method as yet
discovered.
Public-domain text, read in full here on John Shaqi.
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