Facts and Speculations on the Origin and History of Playing CardsChatto, William Andrew
History
Facts and Speculations on the Origin and History of Playing Cards
Chatto, William Andrew
Playing cards -- History
"In order to make a firm and smooth card, it is first necessary to
obtain a paste of an equable well-mixed substance. A paste of this
quality is produced from flour and water, mixed together, and heated to
the boiling point, in a forty-gallon copper, by steam; which is made to
pass into the interstices between the copper and an external casing of
cast-iron, of the same shape as the boiler. By employing steam, instead
of fire, the paste is not liable to burn, or adhere to the sides of the
copper, and thus become deteriorated in its colour and quality.
"Previous to the commencement of pasting, it is necessary that the
sheets be arranged in the order in which they are to be pasted. This
operation is termed _mingling_. The _insides_, which are merely two
sheets of paper pasted together, are placed between the foresides and
backs, so that the paste may take them up without the possibility of
error. A heap of paper so pasted will therefore uniformly consist of
the foreside and back, between which, the inside, pasted on each side,
is placed.
"The paste is laid on by means of a large brush, resembling the head
of a hair-broom, with which the workman, by a series of systematic
circular movements, distributes a thin coat. And by way of illustration
of the long practice and manual dexterity which are necessary for
perfection in even the simplest departments of art or labour, it may be
worthy of notice that card-pasting is in itself a branch of labour, and
that three or four years' practice is necessary to render the operator
complete master of his business.
"These newly-pasted cards are then, in quantities of four or five
reams at a time, subjected to the gradual but powerful pressure of a
hydraulic press of one hundred tons, worked by a steam-engine. By this
means the water in the paste exudes, and the air between the leaves is
expelled, which would otherwise remain, and give the card a blistered
appearance.
"After remaining a short time in the press, they are hung up on lines
to dry; and to prevent, as much as possible, their warping while in
this limpid state, small pins or wires are passed through the corners,
and are then dexterously bent over the lines in the drying-room.
"The card-boards, after thus drying, are subjected to the pressure
and friction of a brush-cylinder,--the face of which is covered with
short thickset bristles, which not merely polish the surface, but even
penetrate into the interstices. At this stage of the manufacture, cards
of a superior description are waterproofed on the back with a varnish
prepared for the purpose, so that they may not be marked by the
fingers in dealing. When so prepared, they will keep perfectly clean,
and may even be washed, without injuring the impression or softening
the card.
Public-domain text, read in full here on John Shaqi.
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