=Crown Glass= is made in the form of circular flat discs about 4 ft. in
diameter. The workman, by repeated gatherings, collects sufficient glass
on the end of his blow-iron until he has a mass approximately 10 or 14
lb. in weight, which he marvers into a pear-shaped lump by rotating the
hot glass in the hollow of a wooden block. He then blows the glass into
a spherical bulb (_a_), which, by quick rotation, is widened and assumes
a mushroom shape (_b_). Another workman attaches a pontil to the outer
centre of this bulb by welding it on with a small portion of hot metal.
The blow-iron is then detached by wetting and chilling the glass near to
the blow pipe, which breaks away, leaving an opening in the bulb where
it has become detached (_c_).
This is then carried to an auxiliary heated furnace, which has a wide
opening emitting great heat, and by resting the pontil upon a convenient
support and rotating it quickly the action of centrifugal force and heat
causes the glass to spread out at the opening, which becomes larger and
larger until the glass finally opens out into a flat circular disc of
fairly even thickness throughout, with the pontil still at the centre,
forming a bullion point or slight swelling, due to the knob of glass
used in affixing it (_d_).
Next, the workman, keeping the disc in rotation, brings it away from the
furnace and allows the metal to stiffen and set by cooling, when it is
carried to the annealing oven and detached from the pontil. The discs
are then stacked up for annealing. When annealed, these are afterwards
cut across in sections or squares of convenient size by using a glass
cutter’s diamond.
[Illustration:
FOUR STAGES IN CROWN GLASS-MAKING
]
It is evident that the centre portion, containing the bullion point or
bull’s eye, is useless for plain window glazing, but occasionally these
are sought after by glass decorators for use in coloured leaded lights
for door panels, etc.
=Sheet Glass= is made in the form of thin, walled, hollow cylinders of
glass, which are split along their length and round the cap and then
opened out by heat and allowed to uncurl until each sheet lies out flat.
The workman gathers a sufficiency of glass upon his blow-iron by
repeated gatherings, and marvers it into a ball about as big as one’s
head. This is blown out (_a_) and widened by rotating the blow-iron
until he gets a mushroom shape (_b_), with a heavier bulk of glass at
the extremity than at the sides.
[Illustration:
SIX STAGES IN SHEET GLASS-MAKING
]
This extra thickness of glass at the extremity of the bulb tends to
lengthen the bulb of glass as he swings it in a pendulum fashion, and by
blowing and swinging it alternately he gets an extended form (_c_).
Public-domain text, read in full here on John Shaqi.
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