To permit the workman to swing the mass of glass out conveniently to the
full length of the intended cylinder, a long, narrow pit or trench is
provided below the floor level, and by standing alongside this trench
the workman is enabled to swing the glass within the trench at arm’s
length until the requisite length and width of cylinder are obtained.
This work requires a high degree of skill and strength. The shape of the
cylinder of glass is now as shown on page 91 (_d_).
The extremity of this cylinder is now re-heated and opened with the aid
of a spring tool with charred wooden prongs, until the opening is
enlarged and drawn out to the same diameter as it is throughout the
cylinder. It is now in the form of an open-ended cylinder (_e_).
The cap of the cylinder at the blow-iron end is now cracked off. A
thread of hot glass is wrapped round the shoulder near the cap, and the
line chilled by using a curved, hook-shaped rod of iron. Whilst the cap
is being cracked off, the cylinder is allowed to rest supported by a
wooden cradle.
The cylinder is now open at both ends (_f_) and is taken to the
flattening kiln or furnace. This kiln has a level, smooth floor, heated
from below, upon which the cylinders are flattened out. Placing the
cylinder on the floor in front of him, the workman places along the
inside length of the cylinder a long red-hot iron rod touching the
glass, and then chills the line with a touch from a cold iron rod. This
causes a split to take place along the whole length of the cylinder. As
these cylinders are split open, they are removed to a hotter zone within
the flattening kiln, where the heat causes the cylinder to uncurl and
gradually flatten out.
As the sheet becomes flat the workman levels it out with a flat block of
charred wood called a polisher. This is attached to a long handle, and
is rubbed over the face of the sheet of glass. The weight of the wooden
block is just sufficient to smooth out any creases and assists in
levelling out any irregularities of the surface. It is essential that
the floor upon which the glass is resting should be perfectly smooth and
level, and uniformly heated. As each sheet is levelled, it is removed to
the annealing oven and afterwards stacked up until cool, after which the
rectangular sheets are cut up to the various sizes required for window
panes.
It is evident that the crown glass method gives more waste in cutting
up, and does not provide such large sheets as the cylinder method. On
the other hand, cylinder glass always shows a certain amount of waviness
on the surface, and is not so brilliant as crown glass. The better
surface of crown glass no doubt is due to the fire-polishing it receives
when being expanded out into the disc. It appears to be somewhat
difficult to get a perfectly smooth level face to cylinder glass by
using the wooden polisher.
Public-domain text, read in full here on John Shaqi.
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