=Plate Glass= is used as mirror glass and in glazing shop windows and
showcases. It may vary between 1/4 and 3/4 in. in thickness, and is more
expensive to produce than crown or cylinder glass.
In the manufacture of best plate glass, the materials are melted in open
crucible-shaped pots of varying sizes; sometimes, in making large, heavy
plate, their capacity reaches 25 cwts. of metal. When the metal is plain
and clear from seeds it is either ladled out into smaller crucible pots
for casting, or, as in the case of casting large sheets, the whole
crucible of metal is lifted bodily out of the furnace by means of a
crane, and, after being skimmed, is conveyed by an overhead travelling
derrick to the casting table.
This table is a level iron bench the size of the plate to be cast, the
face of which consists of thick sheets of iron plate riveted together to
form a level top; along the whole length of each side of this table is a
raised flange of a height sufficient to give the thickness of the plate
of glass to be cast: resting on these two outer edges a long, heavy
metal roller runs, covering the full width of the table. The crucible of
hot metal is brought to a convenient position and the contents poured
out on the table in front of the metal rollers. These rollers then
travel along and squeeze or roll out the hot metal over the surface of
the table to the thickness regulated by the side pieces, which also
prevent the metal from flowing over the sides. The empty crucible is
then conveyed back to the furnace for refilling.
The cast plate of glass is then trimmed from any excess of glass at the
ends, and when set and stiff is lifted at one end slightly and pushed
forward into a conveniently situated annealing oven, where it is
re-heated and subjected to a gradually diminishing temperature to anneal
it. The plate of glass, as delivered from the annealing oven, shows
surfaces somewhat rough, wavy, and uneven, from the marks left by the
table and the roller, and it has to be ground and polished level and
smooth on both sides. This is done by fixing one face of the glass plate
in a plaster of Paris bedding and setting it within a mechanical
grinding machine.
This machine carries several revolving arms, to which are attached other
smaller plates of glass. These are used as the rubbers, a slurry or
paste of sharp sand and water, or abrasive powder, being interposed
between the two. The revolving circular motion of the arms causes a
grinding action between the two plates, which wears down any
irregularities and gives a more even face. After this, finer grades of
abrasive materials are employed, and, finally, polishing powder, until
the face of the glass plate is polished smooth and level. The large
plate of glass is then reversed and the process of grinding resumed on
the other side.
Public-domain text, read in full here on John Shaqi.
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