In making cane glass, the workman gathers sufficient metal upon a
pontil: for thin cane he would gather less than for heavy thick cane.
After gathering, he marvers the metal into the form of a solid cylinder.
Meanwhile, an assistant gathers a little metal on a post or pontil with
a flattened end. The metal he has gathered has covered the flat end of
the post, and he holds this in readiness for the workman, who is now
re-heating the cylinder of glass at the pot mouth. As the cylinder of
glass becomes soft, he withdraws it and allows the end of the
cylindrical shaped mass of glass to fall gently upon the flat end of the
post, to which it adheres. They then carry the glass between them to a
wooden track or run-way, along which they walk at a smart pace in
opposite directions; stretching out the hot glass between them, it
gradually thins out and rests on the floor. The pace the men separate
apart from each other is regulated according to the thickness of the
cane desired: for very thin cane a smart trot is necessary, but for a
thick cane a slow walk is sufficient. As the glass is drawn out it is
allowed to rest on wooden supports, and when cool is cut up into
convenient lengths by scratching the glass with a steel file. These
lengths are collected and bundled up for sorting and classification. All
portions distorted or over-size are returned as cullet for re-melting
and re-use.
In tube making, instead of a solid cylinder as in cane making, the
workman, by gathering the glass on a blow-iron and blowing and marvering
it, obtains a thick-walled, hollow, cylindrical form. This is re-heated
and the end stuck to a post and drawn apart as before described in cane
making, forming a tube of a width proportional to the rate the two have
travelled apart in drawing it out, and to the quantity of metal
gathered. In this way the respective sizes and thicknesses are
regulated. A narrow cane or tube may be drawn out for 300 ft., but for a
thick or wide one probably only 30 ft. may be drawn. In making the
larger widths, some method of cooling, or fanning, is adopted, to ensure
uniform size by cooling the hot glass quickly as it is drawn out. It is
evident that, whatever shape is given to the original mass of glass
whilst being marvered, the tube will bear a similar shape in proportion,
either within or outside the glass. In this way, square, triangular, or
oval sections can be produced in both tube and cane.
The manufacture of white opal, coloured cane, and tube is carried out on
like methods to those used in ordinary cane and tube making.
We will now describe the manufacture of Filigree. This is rod or tube
containing opal or coloured threads, either straight, spiral, or
interlaced within a transparent glass; these threads follow the whole
length of the cane or tube.
This curious form of glasswork was originated by the Venetians, who are
exceptionally skilled in producing some elegant and ornamental filigree
decorated glassware.
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