At the present time probably the greater bulk of plate-glass is used
for the purpose of glazing windows of various kinds, principally the
show windows of shops, etc. As used for this purpose the glass is
finished when polished and cut to size. The only further manipulation
that is sometimes required is that of bending the glass to some
desired curvature, examples of bent plate-glass window-panes being
very frequently seen. This bending is carried out on the finished
glass, _i.e._, after it has been polished; the glass is carefully
heated in a special furnace until softened, and is then gently made to
lie against a stone or metal mould which has been provided with the
desired curvature. It is obvious that during this operation there are
great risks of spoiling the glass; roughening of the surface by contact
with irregular surfaces on either the mould, the floor of the kiln, or
the implements used in handling the glass, can only be avoided by the
exercise of much skill and care, while all dust must also be excluded
since any particles settling on the surface of the hot glass would be
“burnt in,” and could not afterwards be detached. Small defects can,
of course, be subsequently removed by local hand-polishing, and this
operation is nearly always resorted to where polished glass has to
undergo fire-treatment for the purpose of bending.
In addition to its use for glazing in the ordinary sense, plate-glass
is employed for a number of purposes; the most important and frequent
of these is in the construction of the better varieties of mirrors.
For this purpose the glass is frequently bevelled at the edges, and
sometimes a certain amount of cutting is also introduced on the face of
the mirror. Bevelling is carried out on special grinding and polishing
machines, and a great variety of these are in use at the present time.
The process consists in grinding off the corners of the sheet of glass
and replacing the rough perpendicular edge left by the cutting diamond
by a smooth polished slope running down from the front surface to the
lower edge at an angle of from 45 to 60 degrees. Since only relatively
small quantities of glass have to be removed, small grinding rubbers
only are used, and in some of the latest machines these take the form
of rapidly-revolving emery or carborundum wheels. These grinding wheels
have proved so successful in grinding even the hardest metals that it
is surprising to find their use in the glass industry almost entirely
restricted to the “cutting” of the better kinds of flint and “crystal”
glass for table ware or other ornamental purposes. The reason probably
lies in the fact that the use of such grinding wheels results in the
generation of a very considerable amount of local heat, this effect
being intensified on account of the low heat-conducting power of glass.
If a piece of glass be held even lightly against a rapidly-revolving
emery wheel it will be seen that the part in contact with the wheel
is visibly red-hot.
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