The raw materials for the manufacture of sheet-glass are sand,
limestone, salt-cake, and a few accessory substances, such as arsenic,
oxide of manganese, anthracite coal or coke, which differ considerably
according to the practice of each particular works. In a general way
these materials have already been dealt with in Chapter III., and we
need only add here that the sheet-glass manufacturer must keep in
view two decidedly conflicting considerations. On the one hand the
requirements made in the case of sheet-glass as regards colour and
purity render a rigorous choice of raw material and the exclusion of
anything at all doubtful very desirable; but on the other hand the
chief commercial consideration in connection with this product is its
cheapness, and in order to maintain a low selling price at a profit
to himself the manufacturer must rigorously exclude all expensive raw
materials. For this reason sheet-glass, works such as those of Belgium
and some parts of Germany, which have large deposits of pure sand
close at hand, possess a very considerable advantage over those in
less favoured situations, since sand in particular forms so large a
proportion of the glass, and the cost of carriage frequently exceeds,
and in many cases very greatly exceeds, the actual price of the sand
itself. The same considerations will apply, although in somewhat lesser
degree, to the other bulky materials, such as limestone and salt-cake;
but both these are more generally obtainable at moderate prices than
are glass-making sands of adequate quality for sheet manufacture.
Ordinary “white” sheet-glass is now almost universally produced in
tank furnaces, and a very great variety of these furnaces are used or
advocated for the purpose. It would be beyond the scope of the present
book to enter in detail into the construction of these various types
of furnace or to discuss their relative merits at length. Only a brief
outline of the chief characteristics of the most important forms of
sheet-tank furnaces will therefore be given here.
Sheet tanks differ from each other in several important respects; these
relate to the sub-division of the tank into one, two, or even three
more or less separate chambers, to the depth of the bath of molten
glass and the height of the “crown” or vault of the furnace chamber,
to the shape and position of the apertures by which the gas and air
are admitted into the furnace, and the resultant shape and disposition
of the flame, and finally to the position and arrangement of the
regenerative appliances by which some of the heat of the waste gases is
returned into the furnace.
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