As regards the depth of glass in the tank, practice also varies very
much. The advantages claimed for a deep bath are that the fire-clay
bottom of the furnace is thereby kept colder and is consequently less
attacked, so that this portion of the furnace will last for many
years. On the other hand the existence of a great mass of glass at a
moderate heat may easily prove the source of contamination arising from
crystallisation or “devitrification” occurring there and spreading
into the hotter glass above. Also, if for any reason it should become
necessary to remove part or all of the contents of the tank, the
greater mass of glass in those with deep baths becomes a formidable
obstacle. On the whole, however, modern practice appears to favour the
use of deeper baths, depths of 2 ft. 6 in. or even 3 ft. being very
usual, while depths up to 4 ft. have been used.
The question of the proper height of the “crown” or vault of the
furnace is of considerable importance to the proper working of the
tank. For the purpose of producing the most perfect combustion, it is
now contended that a large free flame-space is required. The earlier
glass-melting tanks, like the earlier steel furnaces, were built with
very low crowns, forcing the flame into contact with the surface
of the molten glass, the object being to promote direct heating by
immediate contact of flame and glass; the modern tendency, however, is
strongly in the direction of higher crowns, leaving the heating of the
glass to be accomplished by radiation rather than direct conduction
of heat. There can be little doubt that up to a certain point the
enlargement of the flame-space tends towards greater cleanliness of
working and a certain economy of fuel, but if the height of a furnace
crown be excessive there is a decided loss of economy. Flame-spaces as
high as 6 ft. from the level of the glass to the highest part of the
crown have been used, but the more usual heights range from 2 ft. to 5
ft.
The “ports” or apertures by which pre-heated gas and air enter the
furnace chamber differ very widely in various furnaces. In some cases
the gas and air are allowed to meet in a small combustion chamber just
before entering the furnace itself, while in other cases the gas and
air enter the furnace by entirely separate openings, only meeting in
the furnace chamber. The latter arrangement tends to the formation of
a highly reducing flame, which is advantageous for the reduction of
salt-cake, but is by no means economical as regards fuel consumption.
On the other hand, by producing a perfect mixing of the entering gas
and air in suitable proportions, the other type of ports can be made to
give almost any kind of flame desired, although their tendency is to
form a more oxidising atmosphere within the furnace. The latter type
of ports, although widely varied in detail, are now almost universally
adopted in sheet tank furnaces.
Public-domain text, read in full here on John Shaqi.
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