When the last gathering has been taken up and the mass cooled so far
as to allow of its being carried about without fear of loss, the glass
forms an approximately spherical mass, with the nose-end of the pipe
at or near the centre of the sphere. The next stages of the process
consist in the preliminary shaping of this mass in such a way as to
bring the bulk of the glass beyond the end of the pipe, and then in
forming just beyond the end of the pipe a widened shoulder of thinner
and therefore colder glass, of the diameter required for the cylinder
into which the glass is to be blown. This is done by bringing the
glass into the successive shapes shown in Fig. 12, the forming of the
glass being effected by the aid of specially shaped blocks and other
shaping instruments in which the glass is turned and blown. The final
shape attained at this stage is a squat cylinder containing the bulk of
the glass at its lower end, and connected to the pipe by the thinner
and colder neck and shoulder already mentioned.
[Illustration: FIG. 12.--Early stages in the formation of cylinders for
sheet glass.]
At this point of the process the pipe with its adherent glass is handed
over to the blower proper. This operator works on a special stage
erected in front of small furnaces, called “blowing holes,” although
in some works these are dispensed with, and the stages are erected in
front of the melting furnace itself. The sheet-blower’s stage is simply
a platform placed over or at the side of a suitable excavation which
gives the blower the necessary space to swing the pipe and cylinder
freely at arm’s length. The blowing process itself involves very little
actual blowing, but depends rather upon the action of gravitation
and on centrifugal effects for the formation of the large, elongated
cylinder from the squat cylinder with which the blower commences. The
process consists in holding the thick, lower end of the cylinder in
the heating-furnace, and when sufficiently hot, withdrawing it and
swinging the pipe with a pendulum movement in the blower’s pit. The
cylinder thus elongates itself under its own weight, and any tendency
to collapse is counteracted by the application of air-pressure by the
mouth, the pipe being also, at times, rotated rapidly about its own
axis. The re-heating of the lower end of the cylinder is repeated
several times, until finally the glass has assumed the form of a
cylinder of equal thickness all over, but closed with a rounded dome at
the lower end (Fig. 13). This rounded end is now opened. In the case
of fairly thin and light cylinders this is done by holding the thumb
over the mouthpiece of the pipe in such a way as to make an air-tight
seal, and then heating the end of the cylinder in the blowing-hole. The
heat both softens the glass at the end and at the same time causes
considerable expansion of the air enclosed in the cylinder, with the
result that the end of the cylinder is burst open. After a little
Public-domain text, read in full here on John Shaqi.
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