The next stage in the manufacture of a sheet of glass is the flattening
and annealing process. For this purpose the split cylinders are taken
to a special kiln, generally known as a “lear,” or “lehr,” where they
are first of all raised to a dull red-heat; they are then lifted, one
at a time, on to a smooth stone or slab placed in a chamber of the
kiln where the heat is great enough to soften the glass. Here the
cylinder is laid down with the split edges upwards, and by means of a
wooden tool the glass is slowly spread out, being finally rubbed down
into perfect contact with the slab or “lagre.” From the flattening
slab, the sheet as it now is passes into the annealing kiln, which
communicates with the flattening chamber. This consists, similarly to
other continuous annealing kilns already described in connection with
other varieties of glass, of a long tunnel, heated to the temperature
of the flattening kiln at one end and nearly cold at the other. The
sheets are moved down this tunnel at a uniform slow rate by the action
of a system of grids which, at intervals, lift the sheets from the
bottom of the kiln, move them forward by a short distance, and again
deposit them on the bottom, the grids themselves returning to their
former position by a retrograde movement made below the level of the
kiln-bottom, and therefore not affecting the glass.
On leaving the annealing kiln the sheets of glass are sometimes covered
with a white deposit arising from the products of combustion in the
kiln and their interaction with the glass itself. This deposit can be
removed by simple mechanical rubbing, but it is usual to dip the glass
into a weak acid bath, which dissolves the white film and leaves the
glass clear and bright, ready for use.
From the annealing kiln the finished sheets of glass are taken to the
sorting room, where they are examined in a good light against a black
background, and are sorted according to their quality for different
purposes.
The defects which are found in sheet-glass are of a very varied
nature, as would be anticipated from the long and complicated process
of manufacture which the material undergoes in the course of its
transformation from the raw materials into the finished sheet of glass.
A full enumeration of all possible defects, with their technical names,
need not be given here, but a description of the more important and
frequent ones will be useful. The defects may be conveniently grouped
according to the stage of the process from which they originate.
Public-domain text, read in full here on John Shaqi.
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