The process of blowing crown glass may be briefly described as that of
first blowing an approximately spherical hollow ball, then opening this
at one side and expanding the glass into a flat disc by the action of
centrifugal forces produced by a rapid rotation of the glass in front
of a large opening in a special heating furnace. The actual process
involves, of course, the preliminary of gathering the proper quantity
of glass, much in the manner already described in connection with
sheet-glass manufacture. This gathering is then blown out into a hollow
spherical vessel. This vessel is now attached to a subsidiary iron
rod by means of a small gathering of hot glass, applied at the point
opposite the pipe itself, the glass being thus, for a moment, attached
to both the pipe and the “pontil” or “punty” (as the rod is called).
The pipe is, however, detached by cracking off the neck of the original
glass, which now remains attached to the pontil in the shape of an open
bowl. This bowl is now re-heated very strongly in front of a special
furnace, the open side of the bowl being presented to the fire. The
pontil is meanwhile held in a horizontal position and rotated. As the
glass softens the rotation spreads it out, until finally the entire
mass of glass is formed into a simple flat disc spinning rapidly before
the mouth of the furnace. This flat disc or “table” of crown glass is
allowed to cool somewhat, is detached from the pontil by a sharp jerk,
and is then annealed in a simple kiln in which the glass is stacked,
sealed up, and allowed to cool naturally.
It is obvious that by this process no very large sheets of glass can
be produced; tables 4 ft. in diameter are already on the large side,
and these can only be cut up into much smaller sheets on account of the
lump of glass by which the table was originally attached to the pontil,
and which remains fixed in the centre of the finished disc. For certain
ornamental purposes, where an “antique” appearance is desired, these
bullions are valued, but for practical purposes they interfere very
seriously with the use of the glass. As a matter of fact, even several
inches away from the central bullion itself, crown glass is generally
marked with circular wavings, which render it readily recognisable in
the windows of older buildings, but which decidedly detract from the
perfection of the glass. On the other hand, crown glass is still valued
for certain purposes, such as microscope slides and cover glasses,
where entire freedom from surface markings, such as those found in
sheet glass as a result of the flattening operations, is desirable.
While, therefore, the process has merely an historical interest so far
as ordinary sheet-glass purposes are concerned, it is still used in
special cases.
CHAPTER XI.
COLOURED GLASSES.
Public-domain text, read in full here on John Shaqi.
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