In concluding this chapter, we wish to describe one more product of the
glassworks, and this includes some of the most impressive and splendid
examples of the glass-maker’s art. These are the great mirrors and
lenses by whose aid our lighthouses and searchlights send forth their
powerful beams of light. Although these objects are called “mirrors”
and “lenses,” since they fulfil the functions of such optical organs,
yet in their nature and mode of manufacture they are so far removed
from the glass used for the production of other kinds of lenses that
they could not be included under the heading of “optical glass.”
The characteristic feature in the manufacture of optical glass is the
manner in which each separate pot or melting is allowed to cool down
and to break up into irregular fragments which are subsequently moulded
to the desired shape. Were it attempted to manufacture the large glass
bodies required for lighthouse purposes in this manner, the cost would
approximate to that of the large discs used for telescope objectives,
and this would of course be entirely prohibitive. The requirements as
regards colour, homogeneity and freedom from other defects, which must
be met in lighthouse lenses, are further not nearly so stringent as
those which are essential in ordinary optical work of good quality.
The reason for this difference arises from the fact that lighthouse
lenses and searchlight mirrors are used merely to impart a desired
direction to a beam of light, and not for the purpose of producing
sharply-defined images; slight irregularities in the glass are
therefore not of such serious importance.
Lighthouse glass can therefore be produced by rather less elaborate
means; although every care is taken to make the glass as perfect as
possible, it is brought into approximately the desired form by casting
the molten glass in iron moulds of the proper shape. When removed
from these moulds and annealed, the glass is fixed on large revolving
tables and ground and polished to the final shape of lenses and annular
lens-segments as required for the various types of Fresnel lighthouse
lenses. In this way complete rings, forming annular lenses, are
produced up to 48 inches diameter. Rings of larger size are usually
built up of a number of segments, and these built-up rings sometimes
have a radius as large as 7 feet. For the majority of lighthouse
lenses, it should be added, a hard soda-lime glass having a refractive
index of 1·50 to 1·52 is used, but for special purposes a dense
flint-glass having a refractive index of 1·63 is employed.
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