The first stage in the working of all glass is the removal of a
suitable quantity of molten glass from the furnace. Practically only
three methods are available, viz., ladling, pouring and gathering.
If we think of a familiar substance of physical properties somewhat
resembling those of glass, we may take thick treacle and suppose it
confined in a jar or bottle; there are three obvious ways of extracting
it from the bottle: we may ladle it out with a spoon, or we may pour it
out by tilting the whole bottle, or we may dip a spoon or fork into the
thick liquid, slowly draw it out and turn it round as we do so, thus
bringing out on the spoon or fork a round adherent mass or “gathering”
of treacle. In the case of molten glass, the process of ladling is
by far the simplest, but it has certain very decided limitations
and disadvantages. These arise from the fact that a ladle cannot be
introduced into molten glass without contaminating the whole mass of
glass, at any rate with numerous air bubbles. The metal of the ladle
carries with it a considerable amount of closely adherent air which is
partially detached while in contact with the hot glass, so that both
the contents of the ladle and the glass remaining in the furnace are
contaminated. These bubbles might perhaps be avoided if hot ladles were
used, but in that case the glass would adhere to the surface of the
metal, and each ladle would require laborious cleaning after each time
that it was used. In practice, therefore, ladling is only used for the
production of those classes of glass where the presence of a certain
number of air-bells is not injurious, and the ladles are kept cold by
immersion in water after each time of use. The use of the cold ladle
has, however, the further disadvantage that a certain quantity of the
glass withdrawn in the ladle is very considerably chilled by contact
with the cold metal, and is thus too stiff to undergo the further
processes satisfactorily--this chilled glass has, therefore, to be
rejected from each ladleful; this not only involves loss of glass, but
also necessitates the separation of this spoilt glass from the rest.
Public-domain text, read in full here on John Shaqi.
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