The general process of rolling requires little treatment here. Two
essentially different processes are used; in one the glass is thrown
on a flat table and rolled out by a moving roller passing along the
table; in the other the glass passes between two moving rollers, and
the sheet so formed is received on a moving table or slab. The former
mode of rolling is used for the production of the ordinary rolled plate
glass; if the surface of both table and roller is smooth, the glass
also has a comparatively smooth surface, but the surface is far from
being level or free from irregularities. It has been found that it is
quite impossible to prevent these irregularities, which appear to arise
from the buckling of the glass against the iron surfaces with which
it comes into contact; when rolled, the glass is too stiff to recover
its true, smooth surface under the influence of surface tension, so
that it retains all the marks of roller and table--nor can the roller
be made _perfectly_ smooth, since in that case it appears to slip over
the glass and does not roll it out properly. All efforts, therefore,
to produce a glass having a true and smooth surface by direct rolling
have failed, and are likely to fail, so long as tables and rollers
are made of materials similar to those now in use. The process of
rolling on a stationary table is, however, used for the manufacture of
plate-glass; but here the slab as rolled has still the rough, uneven
surface similar to that of ordinary “rolled plate,” and this is removed
and replaced by a true polished surface by the mechanical processes
of grinding and polishing. The second mode of rolling, _i.e._, with
two or more “stationary” rollers and a moving table, is used for the
production of rolled plate having special surface features or patterns;
the variety of rolled glass known as “figured rolled plate,” having a
deeply imprinted pattern, is produced in this way. This method requires
much more complicated mechanical appliances, some of which are still
protected by patent rights.
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