felspathic minerals, which generally also contain considerable
proportions of iron. The use of these minerals also introduces
notable proportions of alumina into the glass. In certain classes
of bottles, notably those used for special wines, certain shades of
colour are required--the well-known “Hock bottle” colour being an
example. The presence of iron in the glass tends to the production of
a green or greenish-yellow colour deepening to a black opacity if the
quantity of iron be high. The lighter shades of this green tint may
be “neutralised” by the introduction of manganese into the glass, the
resulting colours ranging from light amber to purple; nickel oxide is
also sometimes used as a colouring material in these glasses.
In the production of ordinary bottles the continuous tank furnace has
now entirely superseded the old pot furnaces, the character of the
product being in this case particularly suited to this process of
production. The modern bottle-glass tank is generally an oblong basin
having one semi-circular end. The flame is often of the “horse-shoe”
type, the gases both entering and leaving the furnace at the flat
or charging end of the furnace. The raw materials are thrown into
the furnace at the square end of the tank, and the glass flows
uninterruptedly down the furnace to the colder semi-circular end where
the working holes are situated. At these points fire-clay rings are
kept floating on the glass, and from within these the gatherer takes
his gathering, the rings serving to retain the grosser impurities
carried down by the glass. The producing power of such a furnace, even
when the bottles are blown by hand, is very considerable; a furnace
having ten working holes and containing normally about 85 tons of
molten glass will yield some four million bottles per annum, and
furnaces of considerably larger capacity are in use.
The methods of bottle making are at the present time passing through
what is probably a stage of transition. Up to the middle of last
century the processes in use were little better than those of the
middle ages; the first step of a more modern development of the
industry took the direction of improved tools and implements for
carrying out the old operations. More recently a whole series of
inventions have been put forward with the aim of producing bottles by
entirely different and wholly mechanical processes with the object of
eliminating the uncertain element of skilled labour entirely. While it
must be admitted that some of the earlier of these inventions proved
to be brilliantly ingenious failures, there is little doubt that
here, as in other manufacturing processes, the machine-made article
will ultimately supersede the hand-made product. Even now, mechanical
processes are largely in use both in America and Europe, and at some
recent exhibitions machine-made bottles have been shown which in every
point of quality were superior to the best hand-made goods.
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