It will be seen that the process adopted in this machine follows as
closely as possible the various stages of hand blowing, but that the
mechanical movements of the machine replace the laborious and difficult
technique of the blower. One such machine is capable of producing
as many as 120 bottles, each weighing 1¾ lbs., per hour, but this
is accomplished only by having some of the moulds in duplicate and
so arranged as to come into use alternately. The machine itself is
attended by one “moulder,” who operates the levers, and by a youth,
who carries the finished bottles to the annealing kiln, while, of
course, the services of a gatherer are also required. The appearance of
a bottle works equipped with these machines is in striking contrast to
that of a hand-blowing works, where the stages around the working-holes
are crowded with men doing arduous work under very severe conditions of
temperature and atmosphere. Finally, it must be pointed out that the
use of the Boucher machine is by no means confined to the production of
the cheapest kinds of bottles, but that it has shown itself especially
well suited to the production of champagne and other bottles that
are required to withstand a high internal pressure, the machine-made
bottles showing excellent results under pressure tests. The machine
is also used for the production of moulded glass-ware of white glass,
since it can be adapted to the production of any kind of glass vessel
that can be produced by blowing into a mould.
The annealing of bottles was formerly carried out in large chambers or
kilns of very simple construction, in which the bottles were stacked as
made, the kiln being previously heated to the requisite temperature:
when full, the kiln was closed up in a rough temporary manner and
allowed to cool naturally, thus annealing the bottles stacked within
it. In this branch of glass-making also, however, the continuous
annealing kiln has superseded the older kinds, and continuous kilns are
now almost universal in bottle-making. In these kilns, which consist
of long tunnels, kept hot at one end and having a gradually decreasing
temperature as the other end is approached, the bottles are stacked on
trucks which are slowly drawn through the kiln from the hot to the cold
end. At the cold end the trucks are unloaded and are then returned, by
an outside route, to the charging end, but of course the bottles cannot
be stacked on the truck until it has actually entered the hot end of
the tunnel and acquired the temperature there prevailing. In a slightly
different form of kiln, the bottles are carried down the kiln on a
species of conveyer belt formed of iron plates, but the principle of
all these appliances is similar even when used for very different kinds
of glass.
Public-domain text, read in full here on John Shaqi.
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