No very elaborate “sorting” of rolled plate glass is required, except
perhaps that the shade of colour in the glass may vary slightly from
time to time, and it is generally preferable to keep to one shade of
glass in filling any particular order. Apart from this, the rolled
plate cutter has merely to cut out gross defects which would interfere
too seriously with the usefulness of the glass. As we have already
indicated, air-bells and minute enclosures of opaque matter are not
objectionable in this kind of glass, but large pieces of opaque
material must generally be cut out and rejected, not only because
they are too unsightly to pass even for rough glazing purposes, but
also because they entail a considerable risk of spontaneous cracking
of the glass--in fact, visible cracks are nearly always seen around
large “stones,” as these inclusions are called. These may arise from
various causes, such as incomplete melting of the raw materials, or the
contamination of the raw materials with infusible impurities, but the
most fruitful source of trouble in this direction lies in the crumbling
of the furnace lining, which introduces small lumps of partially melted
fire-clay into the glass. In a rolled plate tank furnace which is
properly constructed and worked, the percentage of sheets which have to
be cut up on account of such enclosures should be very small, at all
events until the furnace is old, when the linings naturally show an
increasing tendency to disintegrate.
Returning now to the rolling process, it is readily seen that a very
slight modification will result in the production of rolled plate-glass
having a pattern impressed upon one surface; this modification
consists in engraving upon the cast-iron plate of the rolling table in
intaglio any pattern that is to appear upon the glass in relief. As
a matter of fact only very simple patterns are produced in this way,
such as close parallel longitudinal ribbing and a lozenge-pattern, the
reason probably being that the cost of cutting an elaborate pattern
over the large area of the bed-plate of one of these tables would be
very considerable. Further, as these tables and their bed-plates are so
very heavy, they are not readily interchanged or left standing idle, so
that only patterns required in very great quantity could be profitably
produced in this way. These disadvantages are, however, largely
overcome by the double-rolling machine. In this machine, into whose
rather elaborate details we cannot enter here, the glass is rolled
out into a sheet of the desired size and thickness by being passed
between two rollers revolving about stationary axes, the finished sheet
emerging over another roller, and passing on to a stone slab that
moves forward at the same rate as the sheet is fed down upon it. In
this machine a pattern can be readily imprinted upon the soft sheet
as it passes over the last roller by means of a fourth roller, upon
which the pattern is engraved; this is pressed down upon the sheet,
Public-domain text, read in full here on John Shaqi.
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