The withdrawal of the pots containing the molten glass from the furnace
is now universally carried out by powerful machinery. The pots are
provided on their outer surface with projections by which they can be
held in suitably-shaped tongs or cradles. A part of the furnace wall,
which is constructed each time in a temporary manner, is broken down;
the pot is raised from the bed or “siege” of the furnace by the aid
of levers, and is then bodily lifted out by means of a powerful fork.
The pot is then lifted and carried by means of cranes until it is in
position above the rolling table; there the pot is tilted and the glass
poured out in a steady stream upon the table, care being taken to avoid
the inclusion of air-bells in the mass during the process of pouring.
When empty, the pot is returned to the furnace as rapidly as possible,
the glass being meanwhile rolled out into a slab by the machine.
Except for the greater size and weight of both table and roller, the
plate-glass rolling table is similar to that already described in
connection with rolled plate. Of course, since the glass is poured
direct from the pot, there is no chilled glass to be removed. Further,
owing to the large size of sheets frequently required, the bed of the
rolling table cannot be made of a single slab of cast-iron, a number of
carefully jointed plates being, in fact, preferable, as they are less
liable to warp under the action of the hot glass.
In arranging the whole of the rolling plant, the chief consideration
to be kept in mind is that it is necessary to produce a flat sheet of
glass of as nearly as possible equal thickness all over. The final
thickness of the whole slab when ground and polished into a sheet
of plate-glass must necessarily be slightly less than that of the
thinnest part of the rough rolled sheet. If, therefore, there are any
considerable variations of thickness, the result will be that in some
parts of the sheet a considerable thickness of glass will have to be
removed during the grinding process. This will arise to a still more
serious extent if the sheet as a whole should be bent or warped so
as to depart materially from flatness. The two cases are illustrated
diagrammatically in Fig. 11, which shows sectional views of the sheets
before and after grinding on an exaggerated scale.
[Illustration: FIG. 11.--Sectional diagram illustrating waste of glass
in grinding curved or irregular plate.]
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