The process of grinding and polishing plate-glass consists of three
principal stages. In the first stage the surfaces of the glass are
ground so as to be as perfectly flat and parallel as possible; in order
to effect this object as rapidly as possible, a coarse abrasive is
used which leaves the glass with a rough grey surface. In the second
stage, that of smoothing, these rough grey surfaces are ground down
with several grades of successively finer abrasive until finally an
exceedingly smooth grey surface is left. In the third and final stage,
the smooth grey surface is converted into the brilliant polished
surface with which we are familiar by the action of a polishing medium.
Originally the various stages of the grinding and polishing processes
were carried out by hand, but a whole series of ingenious machines
has been produced for effecting the same purpose more rapidly and
more perfectly than hand-labour could ever do. We cannot hope to give
any detailed account of the various systems of grinding and polishing
machines which are even now in use, but must content ourselves with
a survey of some of the more important considerations governing the
design and construction of such machinery.
In the first place, before vigorous mechanical work can be applied to
the surface of a plate of glass, that plate must be firmly fixed in a
definite position relatively to the rest of the machinery, and such
firm fixing of a plate of glass is by no means readily attained, since
the plate must be supported over its whole area if local fracture is to
be avoided. While the surface of the plate is in the uneven condition
in which it leaves the rolling table, such a firm setting of the glass
can only be attained by bedding it in plaster, and this must be done in
such a manner as to avoid the formation of air-bubbles between plaster
and glass; if bubbles are allowed to form, they constitute places where
the glass is unsupported. During the grinding and polishing processes
these unsupported places yield to the heavy pressure that comes upon
them, and irregularities in the finished polished surfaces result.
The most perfect adhesion between glass and plaster is attained by
spreading the paste of plaster on the up-turned surface of the slab of
glass and lowering the iron bed-plate of the grinding table down upon
it, the bed-plate with the adhering slab of glass being afterwards
turned over and brought into position in the grinding machine. When one
side of the glass has been polished, it is generally found sufficient
to lay the slab down on a bed of damp cloth, to which it adheres very
firmly, although sliding is entirely prevented by a few blocks fixed to
the table in such a way as to abut against the edges of the sheet. In
many works, however, the glass is set in plaster for the grinding and
polishing of the second side as well as of the first.
Public-domain text, read in full here on John Shaqi.
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