The first duty that Lord Rosse had to undertake was the construction
of this tremendous mirror, six feet across, and about four or five
inches thick. The dimensions were far in excess of those which had
been contemplated in any previous attempt of the same kind. Herschel
had no doubt fashioned one mirror of four feet in diameter, and many
others of smaller dimensions, but the processes which he employed had
never been fully published, and it was obvious that, with a large
increase in dimensions, great additional difficulties had to be
encountered. Difficulties began at the very commencement of the
process, and were experienced in one form or another at every
subsequent stage. In the first place, the mere casting of a great
disc of this mixture of tin and copper, weighing something like three
or four tons, involved very troublesome problems. No doubt a casting
of this size, if the material had been, for example, iron, would have
offered no difficulties beyond those with which every practical
founder is well acquainted, and which he has to encounter daily in
the course of his ordinary work. But speculum metal is a material of
a very intractable description. There is, of course, no practical
difficulty in melting the copper, nor in adding the proper proportion
of tin when the copper has been melted. There may be no great
difficulty in arranging an organization by which several crucibles,
filled with the molten material, shall be poured simultaneously so as
to obtain the requisite mass of metal, but from this point the
difficulties begin. For speculum metal when cold is excessively
brittle, and were the casting permitted to cool like an ordinary
copper or iron casting, the mirror would inevitably fly into pieces.
Lord Rosse, therefore, found it necessary to anneal the casting with
extreme care by allowing it to cool very slowly. This was
accomplished by drawing the disc of metal as soon as it had entered
into the solid state, though still glowing red, into an annealing
oven. There the temperature was allowed to subside so gradually,
that six weeks elapsed before the mirror had reached the temperature
of the external air. The necessity for extreme precaution in the
operation of annealing will be manifest if we reflect on one of the
accidents which happened. On a certain occasion, after the cooling
of a great casting had been completed, it was found, on withdrawing
the speculum, that it was cracked into two pieces. This mishap was
eventually traced to the fact that one of the walls of the oven had
only a single brick in its thickness, and that therefore the heat had
escaped more easily through that side than through the other sides
which were built of double thickness. The speculum had,
consequently, not cooled uniformly, and hence the fracture had
resulted. Undeterred, however, by this failure, as well as by not a
few other difficulties, into a description of which we cannot now
enter, Lord Rosse steadily adhered to his self-imposed task, and at
Public-domain text, read in full here on John Shaqi.
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