Hawkins Electrical Guide v. 03 (of 10): Questions, Answers, & Illustrations, A progressive course of study for engineers, electricians, students and those desiring to acquire a working knowledge of electricity and its applicationsHawkins, N. (Nehemiah)
Science
Hawkins Electrical Guide v. 03 (of 10): Questions, Answers, & Illustrations, A progressive course of study for engineers, electricians, students and those desiring to acquire a working knowledge of electricity and its applications
Hawkins, N. (Nehemiah)
Electrical engineering -- Handbooks, manuals, etc.
[D] NOTE.--In operating dynamos having metal brushes, it is of importance
to keep the commutator smooth and glossy. To accomplish this, it is
necessary to keep the commutator and brushes clean and free from grit,
and to occasionally lubricate the commutator with some light oil, such
as ordinary machine oil. This should be done daily if the machine be
in constant use. Keep the brushes resting upon the commutator with just
enough pressure to insure a good firm contact. This will be found to be
much less than the springs are capable of exerting. A good method to
follow in cleaning the machine is as follows: Loosen the brush holder
thumb screws and tilt the brushes off the commutator (or, if box brush
holders be used, take them out of their holders). Then run the machine and
hold a clean cloth against the commutator. After the commutator is clean,
hold against it a cloth or piece of waste moistened with machine oil and
reset the brushes. If for any reason the brushes begin to cut or score
the commutator, it may be readily detected by holding the finger against
the commutator; the ridge may be easily felt by the finger. This should
be attended to at once in the following manner: Tilt back the brushes (or
if box brushes are used take them out of their holders), and hold lightly
against the commutator a piece of No. 00 sandpaper well moistened with
oil, passing it back and forth until the surface is perfectly smooth. Then
wipe off the commutator with a clean piece of cloth or waste and lubricate
with another clean piece moistened with oil and reset the brushes.
Ques. How is the commutator easily tested as to the condition of its
surface?
Ans. It is readily tested by resting the back of the finger nail upon
it while in motion; the nail being very sensitive to any irregularities,
indicates at once any defect.
Ques. What causes grooves or ridges to be cut in the commutator?
Ans. They result from using brushes with hard burnt ends which are not
pliable; also by too great a pressure of the brush upon the commutator
surface.
Sparking at the brushes is expensive and detrimental, chiefly
because it results in burning the brushes and also the commutator,
necessitating their frequent renewal. Every spark consumes a particle
of copper, torn from the commutator or brush. The longer the sparking
continues, the greater the evil becomes, and the remedy must be
applied without delay.
Ques. What kind of oil should be used on the commutator?
Ans. Mineral oil.
Ques. What attention should be given to the brushes?
Ans. At certain intervals, according to the care taken to reduce sparking
and the length of time the machine runs, the brushes will fray out or wear
unevenly, and will therefore need trimming. They should then be removed
from the brush holders and their contact ends or faces examined. If not
truly square, they should be filed or clipped with a pair of shears, the
course of treatment differing with the type of brush.
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