Hawkins Electrical Guide v. 03 (of 10): Questions, Answers, & Illustrations, A progressive course of study for engineers, electricians, students and those desiring to acquire a working knowledge of electricity and its applicationsHawkins, N. (Nehemiah)
Science
Hawkins Electrical Guide v. 03 (of 10): Questions, Answers, & Illustrations, A progressive course of study for engineers, electricians, students and those desiring to acquire a working knowledge of electricity and its applications
Hawkins, N. (Nehemiah)
Electrical engineering -- Handbooks, manuals, etc.
If it be due to a difference in the composition of the metal of which
the segment is made, the flat will exist as long as the particular
segment is in use, and will need periodic attention.
With hard drawn copper or phosphor bronze segments, this fault is
rarely due to this last mentioned cause. It is more frequently due to
bad soldering, of the conductors to the lugs, or of the lugs to the
segments. In all cases of flats, if the disconnection in the armature
circuit be not complete, and cannot be readily located, the effect of
re-soldering or sweating the ends of the coils into the lugs should
be tried. Flats may also frequently be cured by drilling and tapping
a small hole in the junction between the lug and the segment, and
inserting a small screw, or bit of screwed copper or brass wire,
afterwards filing down level with the surface of the commutator.
[Illustration: Figs. 717 and 718.--Method of repairing broken joint
between commutator segment and lug. To repair such a break push asbestos
in between adjacent bars, so that heat from the torch will not affect
them. Asbestos should also be worked in at the back if possible, for
the purpose of keeping solder from places where it would cause trouble.
Then unsolder the armature leads from the lug and remove the latter.
Next, with specially made cape chisels, cut in a slot in the commutator
bar for a new lug. Care and skill are required not to destroy the mica
insulation between the segments. The slot should be cut one-quarter to
three-eighths inch deep. The connector is then soldered in place. With
care a satisfactory connection can be made in this way, which will last
well. If it do not last, the trouble in almost every case is due to poor
soldering. Short circuits sometimes occur after this operation, because
of solder falling in at the back and lodging on lower connections. In
large machines, the excessive current flowing is quite likely to melt this
solder, and the machine may buck, throwing out the melted solder, after
which it may be all right again. While the bar connector is out, however,
asbestos should be packed in back of it to prevent this occurrence, which
may be a serious affair. All surplus solder and the asbestos packing
should be removed after the connection is finished, and the connections
cleaned with compressed air. The armature should be turned over slowly,
air being applied all the while.]
Segments Loose or Knocked In.--When the segments are loose, it is an
indication that the clamping ring or cone has worked loose. This should
therefore be tightened up, and the commutator re-turned if necessary.
Ques. How should low commutator segments be treated?
Ans. The commutator surface may be turned down to the level of the low
segment, or the latter may be pulled out again to its former level, this
latter being the preferable method, if it can possibly be effected.
Ques. How is a commutator segment pulled out to its correct position?
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