History of Madeley: including Ironbridge, Coalbrookdale, and CoalportRandall, John
History
History of Madeley: including Ironbridge, Coalbrookdale, and Coalport
Randall, John
Madeley (Shropshire, England) -- History
Steel and iron have long been manufactured at Ulverstone, and the quality
or fitness of the ore for the purpose is attributed to the presence of
manganese in the ore, which since the establishment of railways has come
into general use. In Mr. Reynolds’s time we imported large quantities of
iron and steel; and ignorant of what constituted the difference between
our own and that of foreign markets, had with some humiliation to confess
our dependence. In no case had a uniform quality of bar-iron with the
superior marks of Sweden and Russia been produced. A great variety of
processes had been tried, and makers were not wanting who made laudable
efforts for the accomplishment of the object, feeling that in so doing
they devoted their time to the service of their country, and that in a
national as well as a commercial point of view no experiments were
fraught with more important consequences.
Mr. Reynolds thought he saw the solution of the problem how to produce
metal equal to that made from the magnetic and richer ores of the Swedish
and Siberian mines, when Bergman published his analysis of Swedish iron,
showing the large percentage of manganese it contained. The analysis
showed the following results:
CAST IRON.
Parts.
Plumbago 2.20
Manganese 15.25
Silicious Earth 2.25
Iron 80.30
100
STEEL.
Plumbago .50
Manganese 15.25
Silicious Earth .60
Iron 83.65
100
BAR-IRON.
Plumbago .50
Manganese 15.25
Silicious Earth 1.75
Iron 84.78
100
In order to effect a combination corresponding with this analysis of the
French chemist he introduced manganese into the refinery during the
re-smelting process, and succeeded in producing bar-iron capable of
conversion into steel of better quality than had previously been made
from coke-iron. From subsequent experiments the per-centage introduced
of metallic manganese could be traced into bar-iron, the inference being
that the purpose served was the additional supply of oxygen it gave to
burn out the impurities—a result the Bessemer process has since attained
in another way. When it is remembered that the end to be attained in
these processes is to consume the impurities of the metal, and that those
impurities are of such a nature as to unite with oxygen at a high
temperature and form separate compounds, also that this boiling and
bubbling up of the liquid metal was carefully watched and tended
formerly, one can understand how near the iron-kings of a past age were
to the Bessemer discovery of the present.
Public-domain text, read in full here on John Shaqi.
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