Home-made Electrical ApparatusMorgan, Alfred Powell
Science
Home-made Electrical Apparatus
Morgan, Alfred Powell
Electric apparatus and appliances -- Amateurs' manuals
It is not very difficult to make such a commutator. A hole is drilled
through the fibre, which fits very tightly on the shaft. The shaft is
then placed in a lathe with the fibre in position and the latter turned
down until a piece of seven-sixteenths inch brass tubing can be driven
on. The tube should be five-eighths of an inch long. Then mark two lines
along the tube at points diametrically opposite. Bore two small holes to
receive two small screws, a short distance away from each side of these
lines and on each side of them. Make certain that the screws do not go
into the fibre far enough to touch the shaft. The commutator may then be
split along each side of the lines with a hacksaw, continuing the cut
right through the brass and slightly into the insulating core. The heads
of the screws should be filed off flush with the surface of the
commutator and the latter trued up and made perfectly smooth.
[Illustration: FIG. 126.—The Commutator.]
If each section of the commutator is provided with a small brass machine
screw near the back edge as shown in Figure 126, it will greatly
facilitate connection with the ends of the armature windings.
The armature, shaft and commutator, as they should appear when assembled
are shown in Figure 127.
Those portions of the armature and shaft which will come into contact
with the armature wire should be insulated with shellaced paper. Soak
the paper in the shellac until it is soft and it can be very easily
pressed into proper shape to fit the armature. Allow the shellac to dry
and harden before winding on the wire.
[Illustration: FIG. 127.—The Armature and Commutator Assembled on the
Shaft ready for winding.]
The armature will not need to be fastened on the shaft if it is a tight
fit and cannot be twisted. If it is loose, it may be fastened by means
of a small set screw or pin. The commutator should fit the shaft very
tightly so that it will not slip or twist.
*The Armature Winding* is No. 20 B. & S. Gauge single-cotton covered
magnet wire. Sufficient wire should be put on to fill up the winding
space completely. Do not, however, put on too much wire or it will
interfere with the field magnets and prevent the armature from
revolving. Test the winding after it is finished to see that the wire is
not "grounded" or connected to the armature at any point. If the
insulation is perfect, give the winding a good coat of shellac and allow
it to dry. The ends of the winding are each connected to one of the
commutator sections as shown in Figure 127.
*The Field Winding* is No. 20 B. & S. Gauge single cotton covered wire.
The wire should be wound on in smooth, even layers, and the winding
space between the flanges completely filled up. The winding space in the
field frame should be insulated with shellaced paper by covering the
core and the flanges. The flanges are best insulated with paper disks
cut in two halves so that they will slip around the core.
[Illustration: FIG. 128.—Details of the Wooden Base.]
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