Home-made Electrical ApparatusMorgan, Alfred Powell
Science
Home-made Electrical Apparatus
Morgan, Alfred Powell
Electric apparatus and appliances -- Amateurs' manuals
AN electric motor has two essential parts. These are a field magnet for
furnishing a strong magnetic field and a revolving armature.
It is an easy matter to make a strong electric motor suitable to operate
on batteries by the exercise of a little careful workmanship.
The field frame and armature of the motor shown in Figure 133 are
laminated, that is, built up of separate sheets of iron. They may be
made out of sheet tin or ordinary stove pipe iron. The cheapest and
simplest method of securing good flat material is to get some old scrap
from a tinner’s or plumbing shop.
*The Details of the Field* are shown in Figure 134. The exact shape and
dimensions can be understood by reference to the illustration. Lay out
one lamination very carefully as a pattern. Cut it out and smooth up the
edges, making certain that it is perfectly true to size and shape. Then
use it as a template to lay out the other laminations by placing it on
the metal and scribing a line around the edges with a sharp pointed
needle. Enough laminations should be cut out to make a pile five-eighths
of an inch high when tightly pressed together.
[Illustration: FIG. 133.—The completed Electric Motor.]
*The Armature* is made in exactly the same manner as the field frame,
that is, by cutting out a pattern according to the shape and dimensions
shown in Figure 136 and using it as a template to lay out the other
laminations. Enough should be cut to make a pile five-eighths of an inch
high when tightly squeezed together.
[Illustration: FIG. 134.—Details of the Field Frame.]
[Illustration: FIG. 135.—The Assembled Field ready for Winding.]
The armature is one and three-sixteenths inches in diameter. The hole in
the field frame which accommodates the armature is one inch and
one-quarter in diameter so that there is a space in between for the
armature to revolve in.
The hole through the center for the shaft should be of such diameter
that the laminations will force very tightly on a shaft one-eighth of an
inch in diameter. The laminations should be very carefully flattened and
then forced over the steel shaft which is two and one-eighth inches
long. Clean up all the rough edges with a file and smooth the outside so
that it will revolve properly in the field without scraping.
[Illustration: FIG. 136.—Details of the Armature Lamination.]
[Illustration: FIG. 137.—The Armature assembled on the Shaft ready to
Wind.]
Figure 137 illustrates the armature assembled on the shaft and ready to
be wound.
*The Armature Windings* consist of four layers of No. 22 B. & S. Gauge
double cotton covered magnet wire wound around each leg. The iron should
be very carefully insulated with shellaced paper before the wire is put
in position so that there will not be any danger of short circuit due to
the sharp edges of the metal cutting through the insulation. Each leg
should contain the same number of turns of wire and all should be wound
in the same direction.
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