Home-made Electrical ApparatusMorgan, Alfred Powell
Science
Home-made Electrical Apparatus
Morgan, Alfred Powell
Electric apparatus and appliances -- Amateurs' manuals
*The Shaft* will probably prove the most difficult part of the engine to
make properly. The details are given in Figure 148. It is made of a
piece of one-eighth inch steel rod bent so that it has a "throw" of
one-half an inch, that is, is offset one-quarter of an inch so that the
connecting rod moves back and forth a distance of one half an inch. The
finished shaft should be three inches long. The piece of steel used
should be longer than this, so that it can be cut off to exact
dimensions after the shaft is finished. A second crank should be bent in
one end of the shaft so as to form an offset contact for the brushes.
This second crank will have to be at right angles to the first one and
should be much smaller. The ends of the shaft are turned or filed down
to a diameter of three-thirty second of an inch for a distance of about
the same amount so that they will fit in the bearing holes and turn
freely but not allow the whole shaft to slip through. The work of making
the shaft will require a small vice, a light hammer, files and a couple
of pairs of pliers. One pair of pliers should be of the round nosed type
and the other a pair of ordinary square jawed side cutters. It may
require two or three attempts before a perfect shaft is secured. When
finished it should be perfectly true and turn freely in the holes. The
bearings can be adjusted slightly by bending so that the shaft will fit
in the holes and be free but yet not be loose enough to slip out.
*The Armature* is a strip of soft iron, two and one-eighth inches long,
seven-sixteenths of an inch wide and three-sixteenths of an inch thick.
A one-sixteenth inch slot, three-eighths of an inch long is cut in one
end. A one-sixteenth inch hole is drilled through from one side to the
other, one-eighth of an inch from each end. The hole which passes
through the slot is used to pass the pin which pivots the armature to
the connecting rod. The other hole is used to mount the armature in its
bearing. The armature bearing is a small edition of the one which is
used to support the engine shaft. The details and the dimensions are
given in the lower left hand side of Figure 149. The armature is shown
in the centre of the same illustration. The connecting rod is
illustrated at the right. This is made from a strip of
three-sixty-fourths inch brass, three-sixteenths of an inch wide and one
and five-eighths inches long. A one-eighth inch hole should be drilled
close to one end and a one-sixteenth inch hole close to the other.
[Illustration: FIG. 149.—The Armature, Armature Bearing and Connecting
Rod.]
*The Brushes* are two strips of thin phosphor bronze sheet, two and
three-sixteenths inches long and nine-thirty-seconds of an inch wide.
They are illustrated in Figure 150. The block upon which they are
mounted is hard fibre. It is one and five-eighths inches long and
three-eighths of an inch square.
[Illustration: FIG. 150.—The Brushes.]
Public-domain text, read in full here on John Shaqi.
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