Industrial Biography: Iron Workers and Tool MakersSmiles, Samuel
History
Industrial Biography: Iron Workers and Tool Makers
Smiles, Samuel
Industrial arts -- Biography; Iron industry and trade -- Great Britain -- Biography
As in the case of other inventions, Cort took up the manufacture of
iron at the point to which his predecessors had brought it, carrying it
still further, and improving upon their processes. We may here briefly
recite the steps by which the manufacture of bar-iron by means of
pit-coal had up to this time been advanced. In 1747, Mr. Ford
succeeded at Coalbrookdale in smelting iron ore with pit-coal, after
which it was refined in the usual way by means of coke and charcoal.
In 1762, Dr. Roebuck (hereafter to be referred to) took out a patent
for melting the cast or pig iron in a hearth heated with pit-coal by
the blast of bellows, and then working the iron until it was reduced to
nature, or metallized, as it was termed; after which it was exposed to
the action of a hollow pit-coal fire urged by a blast, until it was
reduced to a loop and drawn out into bar-iron under a common
forge-hammer. Then the brothers Cranege, in 1766, adopted the
reverberatory or air furnace, in which they placed the pig or cast
iron, and without blast or the addition of anything more than common
raw pit-coal, converted the same into good malleable iron, which being
taken red hot from the reverberatory furnace to the forge hammer, was
drawn into bars according to the will of the workman. Peter Onions of
Merthyr Tydvil, in 1783, carried the manufacture a stage further, as
described by him in his patent of that year. Having charged his
furnace ("bound with iron work and well annealed") with pig or fused
cast iron from the smelting furnace, it was closed up and the doors
were luted with sand. The fire was urged by a blast admitted
underneath, apparently for the purpose of keeping up the combustion of
the fuel on the grate. Thus Onions' furnace was of the nature of a
puddling furnace, the fire of which was urged by a blast. The fire was
to be kept up until the metal became less fluid, and "thickened into a
kind of froth, which the workman, by opening the door, must turn and
stir with a bar or other iron instrument, and then close the aperture
again, applying the blast and fire until there was a ferment in the
metal." The patent further describes that "as the workman stirs the
metal," the scoriae will separate, "and the particles of iron will
adhere, which particles the workman must collect or gather into a mass
or lump." This mass or lump was then to be raised to a white heat, and
forged into malleable iron at the forge-hammer.
Public-domain text, read in full here on John Shaqi.
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