Industrial Biography: Iron Workers and Tool MakersSmiles, Samuel
History
Industrial Biography: Iron Workers and Tool Makers
Smiles, Samuel
Industrial arts -- Biography; Iron industry and trade -- Great Britain -- Biography
The extraordinary expansion of the Scotch iron trade of late years has
been mainly due to the discovery by David Mushet of the Black Band
ironstone in 1801, and the invention of the Hot Blast by James Beaumont
Neilson in 1828. David Mushet was born at Dalkeith, near Edinburgh, in
1772.[5] Like other members of his family he was brought up to
metal-founding. At the age of nineteen he joined the staff of the
Clyde Iron Works, near Glasgow, at a time when the Company had only two
blast-furnaces at work. The office of accountant, which he held,
precluded him from taking any part in the manufacturing operations of
the concern. But being of a speculative and ingenious turn of mind,
the remarkable conversions which iron underwent in the process of
manufacture very shortly began to occupy his attention. The subject
was much discussed by the young men about the works, and they
frequently had occasion to refer to Foureroy's well-known book for the
purpose of determining various questions of difference which arose
among them in the course of their inquiries. The book was, however, in
many respects indecisive and unsatisfactory; and, in 1793, when a
reduction took place in the Company's staff, and David Mushet was left
nearly the sole occupant of the office, he determined to study the
subject for himself experimentally, and in the first place to acquire a
thorough knowledge of assaying, as the true key to the whole art of
iron-making.
He first set up his crucible upon the bridge of the reverberatory
furnace used for melting pig-iron, and filled it with a mixture
carefully compounded according to the formula of the books; but,
notwithstanding the shelter of a brick, placed before it to break the
action of the flame, the crucible generally split in two, and not
unfrequently melted and disappeared altogether. To obtain better
results if possible, he next had recourse to the ordinary smith's fire,
carrying on his experiments in the evenings after office-hours. He set
his crucible upon the fire on a piece of fire brick, opposite the
nozzle of the bellows; covering the whole with coke, and then exciting
the flame by blowing. This mode of operating produced somewhat better
results, but still neither the iron nor the cinder obtained resembled
the pig or scoria of the blast-furnace, which it was his ambition to
imitate. From the irregularity of the results, and the frequent
failure of the crucibles, he came to the conclusion that either his
furnace, or his mode of fluxing, was in fault, and he looked about him
for a more convenient means of pursuing his experiments. A small
square furnace had been erected in the works for the purpose of heating
the rivets used for the repair of steam-engine boilers; the furnace had
for its chimney a cast-iron pipe six or seven inches in diameter and
nine feet long. After a few trials with it, he raised the heat to such
an extent that the lower end of the pipe was melted off, without
Public-domain text, read in full here on John Shaqi.
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