Industrial Biography: Iron Workers and Tool MakersSmiles, Samuel
History
Industrial Biography: Iron Workers and Tool Makers
Smiles, Samuel
Industrial arts -- Biography; Iron industry and trade -- Great Britain -- Biography
Maudslay's love of accuracy also led him from an early period to study
the subject of improved screw-cutting. The importance of this
department of mechanism can scarcely be overrated, the solidity and
permanency of most mechanical structures mainly depending on the
employment of the screw, at the same time that the parts can be readily
separated for renewal or repair. Any one can form an idea of the
importance of the screw as an element in mechanical construction by
examining say a steam-engine, and counting the number of screws
employed in holding it together. Previous to the time at which the
subject occupied the attention of our mechanic, the tools used for
making screws were of the most rude and inexact kind. The screws were
for the most part cut by hand: the small by filing, the larger by
chipping and filing. In consequence of the great difficulty of making
them, as few were used as possible; and cotters, cotterils, or
forelocks, were employed instead. Screws, however, were to a certain
extent indispensable; and each manufacturing establishment made them
after their own fashion. There was an utter want of uniformity. No
system was observed as to "pitch," i.e. the number of threads to the
inch, nor was any rule followed as to the form of those threads. Every
bolt and nut was sort of specialty in itself, and neither owed nor
admitted of any community with its neighbours. To such an extent was
this irregularity carried, that all bolts and their corresponding nuts
had to be marked as belonging to each other; and any mixing of them
together led to endless trouble, hopeless confusion, and enormous
expense. Indeed none but those who lived in the comparatively early
days of machine-manufacture can form an adequate idea of the annoyance
occasioned by the want of system in this branch of detail, or duly
appreciate the services rendered by Maudslay to mechanical engineering
by the practical measures which he was among the first to introduce for
its remedy. In his system of screw-cutting machinery, his taps and
dies, and screw-tackle generally, he laid the foundations of all that
has since been done in this essential branch of machine-construction,
in which he was so ably followed up by several of the eminent mechanics
brought up in his school, and more especially by Joseph Clement and
Joseph Whitworth. One of his earliest self-acting screw lathes, moved
by a guide-screw and wheels after the plan followed by the latter
engineer, cut screws of large diameter and of any required pitch. As
an illustration of its completeness and accuracy, we may mention that
by its means a screw five feet in length, and two inches in diameter,
was cut with fifty threads to the inch; the nut to fit on to it being
twelve inches long, and containing six hundred threads. This screw was
principally used for dividing scales for astronomical purposes; and by
its means divisions were produced so minute that they could not be
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